TORQUE TRANSMITTING BODY FOR TRACTION

DRIVE TRANSMISSIONS AND NORMAL FRICTION

FORCE DEVELOPING METHOD

BACKGROUND OF THE INVENTION

This invention relates to continuously variable traction drive transmissions and more particularly, it concerns improvements in torque transmitting bodies for such transmissions as well as in a method and structure for forcing complementary rolling surfaces incorporated in such transmissions into frictional torque transmitting engagement with each other.

In U.S. Patents No. 4,112,779, No. 4,112,780 and No. 4,152,946 several continuously variable transmission embodiments are disclosed in which three frame supported working bodies operate to transmit a mechanical power input to a rotatable output at infinitely or continuously variable speed ratios within the design range of the particular transmission embodiment. In the transmissions of this general class, two of the working bodies are in frictional rolling contact with each other at two points of contact as a result of one of the two bodies being of a biconical configuration to define oppositely convergent rolling surfaces of revolution about one axis and the other of the two bodies taking the form of a rotatably coupled pair of rings defining complementary rolling surfaces about another axis inclined with respect to and intersecting the one axis. The rings are adjustable in a manner to vary the radius

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ratio of the contacting rolling surfaces and thus attain the continuously variable speed ratio for which the transmission is primarily intended.

Because the structural configuration and torque. transmitting functions of the three working bodies are interchangeable in substantial measure as will be appreciate from the several embodiments disclosed in the aforementioned prior patents, it is helpful to use arbitrary terms which identify the respective- bodies in the context of the two transmission axes. Hence, where used hereinafter, the term "alpha body" identifies one of the three working bodies which is concentric with the primary or first transmission axis; the .term "beta body" identifies another of the three working bodies which is supported by or from the alpha body to be concentric with a second transmission axis which is inclined with respect to and intersects the first or primary axis; and the term "omega body" identifies the last of the three working bodies which is concentric with the first axis and which is rotatable or not rotatable independently in relation to the alpha body. Although these terms are arbitr as mentioned, they are selected to facilitate a relation of working components to speed ratio equations given in the prior patents and in other publications and which have consistently used the Greek letters , β, and ω to designate the rotational speeds of the three bodies, respectively. Heretofore, a preferred way of retaining the engaged rolling surfaces in contact under normal force loads adequate to achieve torque transmission by friction has been to provide the biconical body as an assembly of two conical members on a common shaft in concentric fashion and to connect the shaft with a cam system operable to forcibly separate the cone members along the axis of the shaft in response to a torque differential between the shaft and the cone members. This construction has been used in previously disclosed embodiments both where the biconical body is the nutatable beta body and where it is a rotatable omega body.

By coupling the shaft either directly or indirectly to the transmission output load, the force by which the cone members would be urged against the ring-like members could be made proportional to output lead. A major difficulty with this approach to normal force development is that the nature and magnitude of the loads imposed on the assembly of cone members and shaft tend to deflect the shaft relative to the cone members causing the cone members to bind or otherwise develop an unwanted path of torque transmission between the shaft and the cone members. The effectiveness of the cam or ramp system operative between the shaft and the cone members is, therefore, reduced with the result that the normal forces developed at the points of frictional contact are lower than that required to handle the output load of the transmission. This situation, in turn, can result in slippage of the frictionally engaged surfaces, unequal loading at the two points of contact and other factors which reduce efficiency of power transmission and/or cause damage to transmission components. While various solutions to this problem have been proposed and demonstrated to be effective, in retrospect, such prior solutions have entailed structural complexity and compromise rather than elimination of potential sources of power transmitting efficiency losses and mechanical failure.

SUMMARY OF THE INVENTION In accordance with the present invention, the biconical body in continuously variable transmissions of the general class represented by the aforementioned U.S. patents is an integral or one-piece member supported at opposite ends by radial bearings. The bearings do not restrict axial movement of the biconical body and preferably provide also for freedom of pivotal motion spherically about the respecti centers of bearing support. Where the biconical body is used as the nutatable beta body in transmissions of the class described, normal force components by which the rolling or traction surfaces on the biconical body are pressed into engagement with complementing rolling or traction surfaces of revolution of the omega body, which complementing surfaces are concentric with an axis inclined with respect to and intersecting the axis of the biconical body, one of the two bearings in which the biconical body is journalled is carried from the alpha body by an eccentric mechanism which operates to convert torque acting between the alpha body and the biconical beta body into a thrusting force in a radial plane perpendicular to the axis of the beta body. The thrusting force is oppose by a reaction at the traction surfaces of the omega body (or rings) . Because the omega body traction surfaces are concentric with an axis inclined with respect to the axis of the biconical beta body, the reaction force results in an axial force component at one point of rolling friction contact which is opposed by an equal axial force at a second

point of rolling friction contact between the biconical beta body and the omega body. As a result of. the geometric configuration of the working bodies and the freedom of notion at the bearings, the traction surfaces on the respective beta and omega bodies are urged together at two points of contact under equal normal force loading even though the original thrusting force is applied only at one end of the beta body. In addition, the arrangement of the normal force developing means enables the traction surfaces on the respective beta and omega bodies to be withdrawn from contact with each other.

A primary object of the present invention is, therefore, the provision of an unique one-piece biconical body for transmissions of the class described together with an unique normal force developing mechanism and method by which traction surfaces on the biconical body are retained in rolling friction engagement with a complementing body at two diametrically opposite points of rolling friction contact. Other objects and further scope of applicability of the present invention will become apparent from the detailed description to follow taken in conjunction with the accompanying drawings in which like parts are designated by like reference numerals.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a longitudinal cross-sectional view through a transmission embodiment incorporating the present invention; Fig. 2 is an enlarged fragmentary cross-section on line 2-2 of Fig. 1;

Fig. 3 is a schematic side elevation illustrating force components developed in accordance with the present invention; and Figs. 4 and 5 are schematic diagrams depicting an operational characteristic of the invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT In Fig. 1 of the drawings, a biconical torque transmitting or beta body, generally designated by the reference numeral 10, is shown incorporated in a continuously variable transmission unit having a frame 12, an input shaft 14 and an output shaft 16. Although the operating principles as well as many alternative structural embodiments of the overall transmission are disclosed in the aforementioned U.S. Patents No. 4,112,779, No. 4,112,780 and No. 4,152,946 as well as in other commonly assigned patents and applications for patents, the transmission embodiment illustrated in Fig. 1 will be described summarily herein in the interest of providing a complete understanding of the present invention. As may be seen in Fig. 1, the input shaft 14 is connected as an integral shaft extension with an alpha body 18 supported in the frame 12 by bearings 20 and 22 for rotation about a first axis 24. The beta body 10, in turn, is supported from the alpha body 18 by bearings 26 and 28 to be rotatable on a second axis 30 inclined with respect to and intersecting the first axis 24 at a point S of axes intersection. Supported by and coupled against rotation with respect to the frame 12 are a pair of omega rings 32 and 34 which are capable of axial adjustment toward and away ^• from the point S of axes intersection. In the illustrated transmission, the rings 32 and 34, though separate and movable axially in relation to each other, are coupled through the frame 12 as a single torque body and as such, constitute the omega body of the transmission shown.

In the disclosed embodiment, axial adjustment of the omega rings.32 and.34 is effected by one or more opposit pitched screws 36 rotatable by an external control (not shown) through gears 38 and 40 which are rotatable on axes fixed with respect to the frame 12. An additional control gear 42, rotatable with respect to the frame 12, is shown and in practice is used to synchronize rotation of the gear 40 with corresponding gears for additional sets of double pitched screws (not shown) . A pinion gear 44 connected 0 directly to the biconical beta body 10, meshes with a ring gear^ 6 coupled directly with the output shaft 16. .. , - Consistent with the several transmission embodimen

^■ " ^* disclosed in the aforementioned U.S. patents, the biconical beta body 10 in the illustrated embodiment defines a pair of 5 external conical surfaces 48 and 50 to engage complementing internal traction surfaces 51 and 52 on the omega rings 32 and 34 at two diametrically opposite points of contact Pi and P2. As a result of this frictional contact between the biconical body 10 and the rings 32 and 34, the rotational 0 speed of the output shaft 16 is the product of both rotation of the alpha body 18 on the first axis 24, causing orbital or planetary movement of the pinion gear 44, and rotation of the pinion gear with the biconical beta body 10 on the axis o

30. Thus, where α is the rotational speed of the alpha body o 5 18 about the axis 24; θ is the speed of rotation in the output shaft 16; p is the ratio of the traction surface radius of the rings 32 and 34 to the radii of the conical surfaces 48 and 50 at the contact points PI and P2; and k is the diametric ratio of the pinion gear 44 to the ring gear

30 46, the output/input speed ratio of the transmission is determined by the equation: θ/ = 1 - kp.

It will be apparent particularly from the several embodiments disclosed in U.S. Patent No. 4,152,946 that this

35 equation of output/input speed ratios represents but one mode of operating the general type of transmission represent by the embodiment illustrated in Fig. 1. Also in this respect, it should be noted that in the illustrated embodime

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the biconical member 10 undergoes a nutational movement as a result of its being supported' on the second axis 30 by the alpha body 18. In other forms of the same basic transmission and as disclosed in U.S. Patent No. 4,152,946, the biconical body 10 may be concentric with the first axis 24 as the omega body and coupled directly with an output shaft whereas the rings 32 and 34 are concentric with the second axis 30 as the beta body and, as such, carried in nutation by the equivalent of the alpha body 18. As will be apparent from the description to follow, the structure and function of the biconical body 10 is equally applicable to either form of transmission in this general class.

As illustrated in Fig. 1 and in accordance with the present invention, the biconical body 10 is an integral or one-piece structure shaped externally to provide the frusto-conical traction surfaces 48 and 50 and having axially extending hub formations 54 and 56 at opposite ends. Preferably though not necessarily, the body 10 is hollow for reduced weight and to facilitate cooling. In this latter respect, both hubs 54 and 56 are also hollow to provide fluid communication throughout the length of the body 10.

The bearings 26 and 28 by which the body 10 is supported from the alpha body 18 are preferably hydrodynamic bearings supplied with lubrication by porting 58 and 60 within the .alpha body 18. Each of the bearings 26 and 28 includes an internal bushing or sleeve 62 on the interior of a spherical bearing pad 64. Each of the hubs 54 and 56 is, moreover, of a length greater than the length of the bushings 62 so that in the absence of any other restraint, the body 10 will be permitted sliding motion to a limited extent along the second axis 30. The spherical bearing pads 64 will, moreover, provide- a similar freedom from restraint against universal pivotal movement of either hub 54 or 56 about the spherical center of the pads 64. It will be appreciated, therefore, that while the bearings 26 and 28 support the beta body 10 for rotation relative to the alpha body 18, the

body 10 is supported with freedom from axial restraint by the bearings along the second axis.30.

As shown in Figs. 1 and 2 of the drawings, the bearing 26 at one end of the beta body 10 is carried from the alpha body 18 by an eccentric member 66 having a flanged ring portion 68 to receive the spherical bearing pad 64 and a semicylindrical lobe-like portion 70. As shown in Fig. 2 the eccentric member 66 fits within the a recess 72 in the alpha body which is shaped to define a semicylindrical bearing surface 74 which complements the circular peripheral portion 76 of the lobe-like formation 70. Both of the surfaces 74 and 76 are concentric with a point or axis 78 which is eccentric with respect to the first or primary transmission axis 24 on which the alpha body 18 is rotatable. Also it will be noted that the point or axis 78 is offset from a plane 80 containing both the first axis 24 and the second axis 30 by a distance d and in a direction from which torque is transmitted between the alpha body 18 and the. beta body 10. In this latter context, the point 78 is oriented with respect to the first axis 24 as if the alpha body 18 were driven in a clockwise direction of rotation in Fig. 2 or in a direction tending to move the point 78 toward the plane 80. As a result of such torque, the eccentricity of the point 78 from the axis 24 will develop a thrusting force against the bearing 26 perpendicular to the second axis 30 and in a direction tending to advance the bearing 26 radially outward from the alpha body 18.

Again as shown in Fig. 2 , the eccentric member 66 is positioned in the alpha body recess 72 to be located diametrically between a yieldable preload plunger 82 and a hydraulic retraction plunger 84. The preload plunger 82 is retained in engagement with the member 66 under the bias of a compression spring 86 whereas the plunger 84 is received in a chamber 88 to which hydraulic fluid may be introduced under pressure through porting 90.

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The operation of the plungers 82 and 84 may be appreciated by the diagrams illustrated in Figs. 4 and 5 of the drawings. In these figures, the rolling traction surfaces 48 on the beta body 10 is represented by an arc 48' whereas the traction surfaces 51 and 52 are represented by an arc 51'. It is to be understood that these schematic illustrations are grossly exaggerated for illustrative purposes and not to scale. In Fig. 5, however, it will be seen that a torque force acting in the direction of the arrow T will develop a force -component F urging the surface 48' into engagement with the surface 51', the latter being concentric with 24. It will be equally appreciated that the spring biased plunger 82 acting in the direction of the arrow 82' in Fig. 5 will augment the force F and assure contact of the surfaces 48' and 51' under a preload bias.

On other hand, and with reference to Fig. 4, movement of the hydraulic plunger 84 in the direction of the arrow 84' will cause the eccentric member 66 to pivot about the axis 78 against the spring biased plunger 82. This action will result in a separation of the surfaces 48' and 51' or at least a complete removal of forces retaining the surfaces 48' and 51' in rolling, frictional engagement. Thus, the conical surfaces 48 and 50 on the beta body 10 may be withdrawn from contact with the omega ring traction surfaces 51 and 52 at the diametrically opposite points PI and P2 to achieve a neutral or disengaged condition.

Although the thrusting force between the alpha body 18 and the beta body 10 is through only the bearing 26 or at one end of the beta body, this initial thrusting force is resolved into substantially equal normal foce loading components at the points Pi and P2 of rolling friction contact. The resolution of forces acting to retain the beta body rolling surfaces in engagement with those of the omega rings 32 and 34 may be appreciated by reference to Fig. 3 of the drawings. In particular, it will be noted that the initial thrusting force F is in the direction of the arrow

so designated and, as such, is perpendicular to the second axis 30. The thrusting force is opposed by a reaction force

F as a result of the ring 32 engaging the conical surface

48 at the point Pi. Because the rings 32 and 34 are concent with the first axis 24, however, the effective direction of the reaction F will be perpendicular to the first axis

24. The angle between the axes 24 and 30 and thus the angle at which the forces F. and F act, will develop an axial force component Fa_ which is opposed by an equal and opposite force at the point P2. This, in turn, develops a force component F at the point P2 which is equal to the force F and which is opposed in part by a force F, at the bearing 28. In other words, because the beta body 10 is supported b the bearings 26 and 28 with freedom for movement along the axis 30, the application of the initial thrusting force F. at only one end is inconsequential as a result of the facili for the beta body to center itself between the rings 32 and 34.

It will be appreciated from the foregoing that as a result of the present invention, a highly effective normal force loading system and method is provided with an extremel simple beta body structure. The facility provided for withdrawing the rolling surfaces on the respective beta body and omega rings is, moreover, important to many applications of transmissions of this general class. Where the transmiss is used in a drive line in which a rapid movement of the rings 32 and 34 may be required for shifting between ranges of speed ratios, for example, the retraction of the rolling friction surfaces is important. Also, it permits applicatio of the transmission with various gearing combinations other than that shown in Fig. 1.of the drawings to the extent that by holding the alpha member against rotation as well as holding the omega rings against rotation, the gearing may be used as a supplement to use in cooperation with the continuo variable transmission.

It is contemplated that modifications and/or changes may be made in the embodiment disclosed herein ^• without departure from the present invention. It is expressly intended, therefore, that the foregoing description and accompanying drawings are illustrative of a preferred embodiment only, not limiting, and that the true spirit and scope of the present invention will be determined by reference to the appended claims.