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Title:
COMPOSITE PANEL PRODUCTION METHOD
Document Type and Number:
WIPO Patent Application WO/2024/043844
Kind Code:
A1
Abstract:
The invention relates to the composite panel production method to be used in the production of panels used in places that require insulation, in places that require shelter, in places used as living spaces, in places that require protection from heat, radioactivity and fire.

Inventors:
BAHAR HAKKI (TR)
Application Number:
PCT/TR2022/050913
Publication Date:
February 29, 2024
Filing Date:
August 25, 2022
Export Citation:
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Assignee:
BOA MAKINE UERETIM ITHALAT IHRACAT INSAAT TIC VE SAN LTD STI (TR)
International Classes:
B29C44/00; B32B27/40; B65D90/00
Foreign References:
EP2770002A12014-08-27
US20160279840A12016-09-29
US4546900A1985-10-15
Attorney, Agent or Firm:
ADRES PATENT TRADEMARK INTELLECTUAL PROPERTY RIGHTS LTD. (TR)
Download PDF:
Claims:
CLAIMS A composite panel production method to be used in the production of panels used in places that require insulation, in places that require shelter, in places used as living spaces, in places that require protection from heat, radioactivity and fire, characterized in that it includes the steps of firstly pouring the composite material into the molds, then filling the polyurethane foam in the middle by removing the middle part or in a separate place.
Description:
COMPOSITE PANEL PRODUCTION METHOD

TECHNICAL FIELD

The invention relates to the composite panel production method to be used in the production of panels used in places that require insulation, in places that require shelter, in places used as living spaces, in places that require protection from heat, radioactivity and fire.

BACKGROUND ART

Today, containers are most commonly used as living space. The panels of these containers are produced by specific production processes, resulting in some disadvantages. The current panels are produced as a sandwich structure in the form of sheet-polyurethane-sheet, as the most known technique. In these panels, galvanized sheet or trapezoidal sheet is used in known techniques. Polyurethane or polystyrene foam is used between these sheets, thereby a composite sandwich panel is produced.

There are disadvantages such as not being able to be shaped during production, not being able to compress the foam between the panels enough and not using high density foam, not providing enough insulation, not providing enough resistance against external elements. The use of sheet metal as the outer material of the panel in the production method of the panels in the current techniques causes difficulties in shaping during production and prevents any embossing on the panel. Apart from this, the use of sheet metal in production as the panel outer material prevents the foam sandwiched between the sheet metal from being high density. For these reasons, the heat insulation of the sheet panels formed as a result of production and their resistance to external impacts decrease.

Being able to shape the panel, to make any embossing on it or to compress the foam used between the panel more and use it with high density in the sheet panel production methods in the current techniques considerably increases the production costs and production times and reduces the ease of production. As a result of the abovementioned reasons, no shape can be formed or embossed on the sheet in the production of the current panels, causing the foam used between the sheets to not be sufficiently compressed and used with a low density. These situations prevent the production of panels suitable for the demands of the users, for outdoor conditions, for heat insulation or insulation of different parameters in the panels used in the existing ones. The method steps and production elements used in the current panel production are insufficient to produce solutions to eliminate these disadvantages.

A container and production method are mentioned in the application no. RU2282571 C2, which is in a state of the art. In this application, a sheet of metal material was used as the container material and it could not provide a solution to the disadvantages mentioned in detail above, such as not being able to shape on the panel, emboss on the panel, and not being able to use high density foam material.

In the application no. JP2008189351A, which is in another state of the art, a container that can be used outdoors and a production method thereof are mentioned. In this application, a sheet of metal material was used as the container material and it could not provide a solution to the disadvantages mentioned in detail above, such as not being able to shape on the panel, emboss on the panel, and not being able to use high density foam material.

A container is mentioned in the application no. CN208150146U, which is in another state of the art. Also in this container, a metal sheet material was used during production and it could not provide a solution to the disadvantages mentioned in detail above, such as not being able to shape on the panel, emboss on the panel, and not being able to use high density foam material.

As a result, the existence of the above-mentioned problems and the inadequacy of the existing solutions made it necessary to make development in the field of chemical panel production. DESCRIPTION OF THE INVENTION

The present disclosure relates to a composite panel production method developed for eliminating the aforementioned disadvantages and providing new advantages to the respective technical field.

The aim of invention is to provide the use of a composite panel production method to be used in the production of panels used in places that require insulation, in places that require shelter, in places used as living spaces, in places that require protection from heat, radioactivity and fire.

Another aim of the invention is to provide the use of a composite panel production method that allows the panel surface to be shaped and embossed during production.

Another aim of the invention is to provide the use of a composite panel production method that allows the compression of high density foam between the panel boards.

Another aim of the invention is to provide the use of a composite panel production method that allows insulation and protection against different parameters according to the demands of the users.

Another aim of the invention is to provide the use of a composite production method that increases resistance and insulation against weather and outdoor conditions.

Another aim of the invention is to provide the use of a composite production method that shortens production times and reduces production costs in the processes of composite panel production.

The structural and characteristic features of the invention and all its advantages will be understood more clearly by the figures given below and the detailed description written with reference to these figures. For this reason, the evaluation should be made with reference to these figures and detailed description.

DETAILED DESCRIPTION OF THE INVENTION The preferred alternatives of the composite panel production method of invention, which are mentioned in this detailed description, are only intended for providing a better understanding of the subject-matter, and should not be construed in any restrictive sense. The subject of the invention is the composite panel production method, wherein it consists of a total of 3 layers, including interior and exterior composite material and polyurethane foam in the middle. The composite material is first poured into the molds, then the polyurethane foam is filled in the middle by removing the middle part or in a separate place.