HYDRAULIC TRIGGER WITH LOCKED SPRING FORCE

CROSS-REFERENCE TO RELATED APPLICATION

[0001] The present document is based on and claims priority to U.S. Provisional Patent Application Serial No. 63/011,478, filed April 17, 2020, which is incorporated herein by reference in its entirety.

BACKGROUND

[0002] An isolation valve is a device that provides isolation to a reservoir. A traditional application of an isolation valve is to protect the reservoir from damaging fluid during transition from completion to production. An isolation valve may include at least a trigger section and an actuator to remotely change the state of the isolation valve.

SUMMARY

[0003] A system according to one or more embodiments of the present disclosure includes a compression spring having a latch sleeve, a piston rod comprising a groove section, and a ratchet assembly that progressively moves the piston rod in a downward direction. In one or more embodiments of the present disclosure, a latch collet on the latch sleeve sits on the groove section of the piston rod in a first position of the system. In one or more embodiments of the present disclosure, the latch collet locks a spring force of the compression spring as the ratchet assembly progressive moves the piston rod in the downward direction. In one or more embodiments of the present disclosure, the latch collet becomes unsupported from the groove section when the piston rod has progressively moved a predetermined distance, causing the compression spring to release and provide a push force that actuates a hydraulic valve from the first position of the system to a second position.

[0004] However, many modifications are possible without materially departing from the teachings of this disclosure. Accordingly, such modifications are intended to be included within the scope of this disclosure as defined in the claims.

BRIEF DESCRIPTION OF THE DRAWINGS

[0005] Certain embodiments of the disclosure will hereafter be described with reference to the accompanying drawings, wherein like reference numerals denote like elements. It should be understood, however, that the accompanying figures illustrate the various implementations described herein and are not meant to limit the scope of various technologies described herein, and:

[0006] FIG. 1 shows a hydraulic trigger system for actuating a hydraulic valve according to one or more embodiments of the present disclosure;

[0007] FIG. 2 shows further detail of portion C shown in FIG. 1 according to one or more embodiments of the present disclosure;

[0008] FIG. 3 shows further detail of portion D shown in FIG. 1 according to one or more embodiments of the present disclosure;

[0009] FIG. 4 shows further detail of portion E shown in FIG. 1 according to one or more embodiments of the present disclosure;

[0010] FIG. 5 shows further detail of portion F shown in FIG. 1 according to one or more embodiments of the present disclosure;

[0011] FIG. 6 shows the hydraulic trigger system of FIG. 1 along line B-B according to one or more embodiments of the present disclosure;

[0012] FIG. 7 shows further detail of portion G shown in FIG. 1 according to one or more embodiments of the present disclosure; [0013] FIG. 8 shows further detail of portion H shown in FIG. 1 according to one or more embodiments of the present disclosure;

[0014] FIG. 9 shows further detail of portion J shown in FIG. 1 according to one or more embodiments of the present disclosure;

[0015] FIG. 10 shows further detail of portion K shown in FIG. 1 according to one or more embodiments of the present disclosure;

[0016] FIG. 11 shows further detail of portion L shown in FIG. 1 according to one or more embodiments of the present disclosure;

[0017] FIG. 12 shows further detail of portion M shown in FIG. 1 according to one or more embodiments of the present disclosure;

[0018] FIG. 13 shows further detail of portion N shown in FIG. 1 according to one or more embodiments of the present disclosure;

[0019] FIG. 14A shows a hydraulic trigger system for actuating a hydraulic valve according to one or more embodiments of the present disclosure in a position; and

[0020] FIG. 14B shows a hydraulic trigger system for actuating a hydraulic valve according to one or more embodiments of the present disclosure in a different position.

PET ATT, ED DESCRIPTION

[0021] In the following description, numerous details are set forth to provide an understanding of some embodiments of the present disclosure. However, it will be understood by those of ordinary skill in the art that the system and/or methodology may be practiced without these details and that numerous variations or modifications from the described embodiments may be possible.

[0022] In the specification and appended claims: the terms “up” and “down,” “upper” and “lower,” “upwardly” and “downwardly,” “upstream” and “downstream,” “uphole” and “downhole,” “above” and “below,” “top” and “bottom,” and other like terms indicating relative positions above or below a given point or element are used in this description to more clearly describe some embodiments of the disclosure.

[0023] The present disclosure generally relates to a system and method for actuating a hydraulic valve. More specifically, the present disclosure relates to a hydraulic trigger and an associated method for actuating an isolation valve. In the system and method according to one or more embodiments of the present disclosure, ratchet teeth of the hydraulic trigger may be used as a counting system to ensure that the isolation valve changes states only when a demanded count is reached.

[0024] One or more embodiments of the present disclosure is related to U.S. Provisional Patent Application No. 62/978,085, entitled HYDRAULIC TRIGGER FOR ISOLATION VALVES, filed February 18, 2020, which is incorporated herein by reference in its entirety. In this hydraulic trigger, a ratchet mechanism progressively compresses a power spring until a predetermined spring force is reached, which shears the shear screws and pushes a power spring stopper connected to the power spring in a downward direction to actuate a hydraulic valve from a first position to a second position.

[0025] In the hydraulic trigger system according to one or more embodiments of the present disclosure, a spring is compressed as a ratchet assembly progressively moves a piston rod in a downward direction. A latch collet on a latch sleeve of the compression spring sits on a groove section of the piston rod. The latch collet locks the spring force of the compression spring. Once the piston rod is moved sufficiently downward by operation of the ratchet assembly, the latch collet becomes unsupported, causing the compression spring to release and provide the push force necessary to actuate a hydraulic valve from a first position to a second position.

[0026] Referring now to FIG. 1, a hydraulic trigger system 100 according one or more embodiments of the present disclosure is shown. As shown in FIG. 1, the hydraulic trigger system 100 according to one or more embodiments of the present disclosure may include the following components: a cycle piston 15, a ratchet assembly 23, a piston rod 4, a compression spring 603, a spring latch sleeve 3, a latch collet 25, and a hydraulic valve 24. As further shown in FIG. 1, the hydraulic trigger system 100 according to one or more embodiments of the present disclosure may also include bellows 22 uphole of the hydraulic trigger system 100. In one or more embodiments of the present disclosure, the bellows 22 provide pressure compensation, isolate a spring chamber of a cycling spring 602 associated with the cycle piston 15 from external (annulus) fluid, and prevent entry of fluid with debris into the hydraulic trigger system 100. The hydraulic trigger system 100 according to one or more embodiments of the present disclosure may also include an upper body housing 11, a middle body housing 10, and a lower body housing 1, as shown in FIG. 1, for example.

[0027] Still referring to FIG. 1, the hydraulic trigger system 100 according to one or more embodiments of the present disclosure may also include a piston extension (drive piston) 13, and a ratchet collet pusher 8 and a ratchet sleeve 7 of the ratchet assembly 23. In operation, when internal pressure increases within the hydraulic trigger system 100, the ratchet collet pusher 8 moves uphole, the latch collet 25 retracts and jumps associated threaded teeth, and the outer diameter threads on the ratchet collet pusher 8 and the inner diameter threads on the ratchet sleeve 7 engage with each other. Then, when internal pressure decreases within the hydraulic trigger system 100, the ratchet collet pusher 8 moves down, pushing the ratchet sleeve 7 in a downhole direction. As the internal pressure repeatedly increases and decreases within the hydraulic trigger system 100, the ratchet sleeve 7 progressively moves in the downhole direction, which moves the piston rod 4 in the downhole direction. In one or more embodiments of the present disclosure, the piston rod 4 includes a groove section (i.e., a recess on an outer diameter of the piston rod 4), and the latch collet 25 on the spring latch sleeve 3 of the compression spring 603 sits on this groove section. Due to this configuration, the latch collet 25 is able to lock the spring force of the compression spring 603. In one or more embodiments of the present disclosure, the compression spring 603 may be installed into the hydraulic trigger system 100 in an already compressed state, for example. Once the piston rod 4 is moved sufficiently downward by operation of the ratchet collet pusher 8 and the ratchet sleeve 7 of the ratchet assembly 23, the latch collet 25 becomes unlocked and unsupported, causing the compression spring 603 to release the compression spring load and provide the push force necessary to actuate the hydraulic valve 24, as further described below. In one or more embodiments of the present disclosure, the piston rod 4 has moved sufficiently downward when the groove section of the piston rod 4 reaches a collet finger end of the latch collet 25 on the spring latch sleeve 3. At this point, the collet fingers will be deflected, causing the latch collet 25 to become unsupported, as previously described. In one or more embodiments of the present disclosure, the push force necessary to actuate the hydraulic valve 24, as previously described, is created by the released compression spring 603 moving the unlocked and unsupported latch collet 25 and the piston rod 4 in the downward direction.

[0028] Still referring to FIG. 1, the hydraulic trigger system 100 according to one or more embodiments of the present disclosure may also include a valve connector 2 for attaching the associated hydraulic valve 24. In one or more embodiments of the present disclosure, the hydraulic valve 24 of the hydraulic trigger system 100 includes an upper pilot piston 18, a valve block for a three-way, two position valve 17, a middle pilot piston 20, a lower pilot piston 16, and an O-ring assembly 502, for example. As shown in FIG. 1, the upper pilot piston 18, the middle pilot piston 20, and the lower pilot piston 16 may be cooperative with each other and function as an integral hydraulic piston of the hydraulic valve 24, according to one or more embodiments of the present disclosure.

[0029] In view of FIG. 1, the three-way, two position valve 17 includes four chambers through a wall of the valve block. With respect to the three-way, two position valve 17, one way is connected to an upper chamber 21a of the hydraulic piston, one way is connected to a lower chamber 21b of the hydraulic piston, and one way is connected to an atmospheric chamber 21c, according to one or more embodiments of the present disclosure. The fourth chamber through the wall of the valve block of the three-way, two position valve 17 is a pressure chamber 2 Id, which provides pressure for cycles of the hydraulic trigger system 100, according to one or more embodiments of the present disclosure. Further, with respect to the two positions of the three-way, two position valve 17, in the first position of the hydraulic piston of the valve 17, the upper chamber 21a and the lower chamber 21b communicate through the valve block of the three-way, two position valve 17. Increased pressure in the pressure chamber 21d creates pressure cycles, which cause the ratchet assembly 23 to progressively move the piston rod 4 in the downward direction until the latch collet 25 becomes unlocked and unsupported, causing the compression spring 603 to release the compression spring load, and provide the push force necessary to actuate the hydraulic piston (i.e., the pilot pistons 18, 20, 16) of the valve 17 from the first position to the second position. More specifically, the push force is created by the released compression spring 603 moving the unlocked and unsupported latch collet 25 and the piston rod 4 in the downward direction, which pushes the hydraulic piston in the valve block of the three-way, two position valve 17 from the first position to the second position. In the second position of the hydraulic piston of the valve 17, the lower chamber 21b communicates with the atmospheric chamber 21c, and the lower chamber 21b is isolated from the upper chamber 21a. With the lower chamber 21b in fluid communication with the atmospheric chamber 21c, hydrostatic pressure initially in the lower chamber 21b may empty into the atmospheric chamber 21c creating a differential pressure that opens an associated isolation valve (not shown). Stated another way, moving the hydraulic piston of the valve 17 from the first position to the second position will open the associated isolation valve, according to one or more embodiments of the present disclosure. As further shown in FIG. 1, the hydraulic trigger system 100 according to one or more embodiments of the present disclosure may also include a crossover (autoclave) 19, which transmits the differential pressure and facilitates remote opening of the isolation valve.

[0030] Referring now to FIG. 2, further detail of portion C shown in FIG. 1 is provided according to one or more embodiments of the present disclosure. As shown, FIG. 2 shows that portion C includes, inter alia , a screw 600 or other type of fastener and a nut ring 14, according to one or more embodiments of the present disclosure.

[0031] Referring now to FIG. 3, further detail of portion D shown in FIG. 1 is provided according to one or more embodiments of the present disclosure. As shown, FIG. 3 shows that portion D includes, inter alia , a T-seal assembly 506, an O-ring seal, or any other type of seal, according to one or more embodiments of the present disclosure. In one or more embodiments of the present disclosure, the T-seal assembly 506 includes a dynamic seal that isolates internal pressure within the hydraulic trigger system 100 from external pressure. The resulting differential pressure applies a force to the dynamic seal and the drive piston 13, which is installed with the seal. Cycling of the differential pressure moves the drive piston 13 and provides energy for the ratchet assembly 23.

[0032] Referring now to FIG. 4, further detail of portion E shown in FIG. 1 is provided according to one or more embodiments of the present disclosure. As shown, FIG. 4 shows that portion E includes, inter alia , at least one back-up ring 500 and an O-ring 503 or other type of seal, according to one or more embodiments of the present disclosure. The at least one back- up ring 500 and the O-ring 503 provide a static body seal that isolates external and internal pressure / fluid, according to one or more embodiments of the present disclosure.

[0033] Referring now to FIG. 5, further detail of portion F shown in FIG. 1 is provided according to one or more embodiments of the present disclosure. As shown, FIG. 5 shows that portion F includes, inter alia , at least one back-up ring 501 and an O-ring 507 or other type of seal, according to one or more embodiments of the present disclosure. That at least one back up ring 501 and the O-ring 503 provide a body static seal that isolates external and internal pressure / fluid, according to one or more embodiments of the present disclosure.

[0034] Referring now to FIG. 6, the hydraulic trigger system 100 of FIG. 1 along line B-B is shown according to one or more embodiments of the present disclosure. As shown, FIG. 6 shows that the cross-section along line B-B includes, inter alia , at least one screw 601 or other type of fastener, according to one or more embodiments of the present disclosure.

[0035] Referring now to FIG. 7, further detail of portion G shown in FIG. 1 is provided according to one or more embodiments of the present disclosure. As shown, FIG. 7 shows that portion G includes, inter alia , an upper extension sleeve 9, a ratchet snap ring 6 of the ratchet assembly 23, a lower extension sleeve 5, and a magnet 604, according to one or more embodiments of the present disclosure. In one or more embodiments of the present disclosure, the upper extension sleeve 9 prevents rotation of the ratchet snap ring 6. The at least one screw 601 of FIG. 6 rotationally locks the upper extension sleeve 9, according to one or more embodiments of the present disclosure. In one or more embodiments of the present disclosure, the upper extension sleeve 9 and the lower extension sleeve 5 are axially positioned with respect to the ratchet snap ring 6. Alternatively, the at least one screw 601 may be omitted from the design if the upper extension sleeve 9 and the middle body housing 10 are combined into an integral component. In other embodiments of the present disclosure, the upper extension sleeve 9, the at least one screw 601, the ratchet snap ring 6, and the lower extension sleeve 5 may be omitted from the design without compromising the functionality of the hydraulic trigger system 100. In one or more embodiments of the present disclosure, the magnet 604 may be used for checking the position of the ratchet sleeve 7 inside the middle body housing 10.

[0036] Referring now to FIG. 8, further detail of portion H shown in FIG. 1 is provided according to one or more embodiments of the present disclosure. As shown, FIG. 8 shows that portion H includes at least one back-up ring 501, and an O-ring 507 or other type of seal, according to one or more embodiments of the present disclosure. The at least one back-up ring 501 and the O-ring 507 provide a static body seal that isolates external and internal pressure / fluid, according to one or more embodiments of the present disclosure.

[0037] Referring now to FIG. 9, further detail of portion J shown in FIG. 1 is provided according to one or more embodiments of the present disclosure. As shown, FIG. 9 shows that portion J includes at least one back-up ring 501, and an O-ring 507 or other type of seal, according to one or more embodiments of the present disclosure. The at least one back-up ring 501 and the O-ring 507 provide a static body seal that isolates external and internal pressure / fluid, according to one or more embodiments of the present disclosure.

[0038] Referring now to FIG. 10, further detail of portion K shown in FIG. 1 is provided according to one or more embodiments of the present disclosure. As shown, FIG. 10 shows that portion K includes, inter alia , at least one back-up ring 500, and an O-ring 503 or other type of seal, according to one or more embodiments of the present disclosure. The at least one back-up ring 500 and the O-ring 503 provide a static body seal that isolates external and internal pressure / fluid, according to one or more embodiments of the present disclosure. [0039] Referring now to FIG. 11, further detail of portion L shown in FIG. 1 is provided according to one or more embodiments of the present disclosure. As shown, FIG. 11 shows that portion L includes, inter alia , at least one seal assembly 504, according to one or more embodiments of the present disclosure.

[0040] Referring now to FIG. 12, further detail of portion M shown in FIG. 1 is provided according to one or more embodiments of the present disclosure. As shown, FIG. 12 shows that portion M includes, inter alia , at least one seal assembly 504, according to one or more embodiments of the present disclosure.

[0041] Referring now to FIG. 13, further detail of portion N shown in FIG. 1 is provided according to one or more embodiments of the present disclosure. As shown, FIG. 13 shows that portion N includes, inter alia , a sleeve (T-seal) 21 and a T-seal assembly 505, according to one or more embodiments of the present disclosure. In one or more embodiments of the present disclosure, T-seal assembly 505 stabs into a seal bore on the crossover (autoclave) 19 during actuation, as the hydraulic piston of the three-way, two position valve 17 transitions from the first position to the second position, as previously described. Further, the T-seal assembly 505 isolates the upper chamber 21a and the lower chamber 21b of the hydraulic piston of the valve 17, as previously described. In one or more embodiments of the present disclosure, the sleeve 21 has the same inner diameter as the seal bore on the crossover (autoclave) 19. Due to the sleeve 21, the T-seal assembly 505 easily stabs into the seal bore on the crossover (autoclave) 19 without damaging the T-seal assembly 505. Indeed, if the sleeve 21 is omitted from the design, the T-seal assembly 505 may be cut by a sharp edge during the stabbing operation.

[0042] Referring now to FIG. 14 A, a hydraulic trigger system 100 for actuating a hydraulic valve 24 is shown in an actuation position, according to one or more embodiments of the present disclosure. Specifically, FIG. 14A shows the hydraulic trigger system 100 at a position in which the pressure cycles have completed, and before actuation or before the three-way, two position valve 17 of the hydraulic valve 24 transitions from the first position to the second position.

[0043] Referring now to FIG. 14B, a hydraulic trigger system 100 for actuating a hydraulic valve 24 is shown in a different actuation position, according to one or more embodiments of the present disclosure. Specifically, FIG. 14B shows the hydraulic trigger system 100 at a position in which the valve block of the three-way, two position valve 17 has changed from the first position to the second position.

[0044] In view of FIGS. 1, 14A, and 14B, at the last cycle, after the piston rod 4 reaches the position in which the latch collet 25 becomes unlocked and unsupported, causing the compression spring 603 to release the compression spring load, due to high amounts of friction on the at least one seal assembly 504 (FIGS. 11 and 12), there may be a scenario where the release of the compression spring load by the compression spring 603 is insufficient to move the hydraulic piston ( i.e . , pilot pistons 18, 20, 16) in the valve block to change the position of the three-way, two position valve 17 from the first position to the second position. In this scenario, the ratchet assembly 23 may continue cycling until a right end of the drive piston 13 shoulders on a left side of the pilot piston 18, causing an additional force from the cycle spring 602 to be transmitted to the pilot piston 18 to move the hydraulic piston in the valve block to change the position of the three-way, two position valve 17 from the first position to the second position. [0045] Although a few embodiments of the disclosure have been described in detail above, those of ordinary skill in the art will readily appreciate that many modifications are possible without materially departing from the teachings of this disclosure. Accordingly, such modifications are intended to be included within the scope of this disclosure as defined in the claims.