TECHNICAL FIELD

Invention relates to the developments made on the flake roller chassis enabling the vibration resistance to be increased in order to eliminate the negative effects of the vibration on the machine occurring during the operation of the flake roller, which enables the grain cooked with superheated steam in the steam tower to be flatten into a flake form during the production of flake fattening feed.

PRIOR ART

The importance of flake feed production is gradually increasing in the feed sector in order to obtain high efficiency feed in fattening feed production. The flake feed product is obtained by drying the remaining steam and moisture after the grains such as com, barley, wheat, oats are crushed in flake (leaf) form by means of the flake roller mill after the cooking process with superheated steam.

It is also proven by scientific studies that the digestion of starch and similar ingredients in the content of grains increases after the formation of flake, and thus important elements for stock-breeding such as live weight and milk yield of livestock increase at high rates and stock-breeding productivity increases.

Grains to be processed in flake feed production are cooked in the steam tower and transferred to the flake roller, where they are crushed between the rollers and a flake product is formed depending on the rotation of the flake rollers. The effect of the vibration, caused by crushing rollers that crush the grains on the flake roller and the motors that drive these rollers, leads to deterioration in the floor calibration of the flake roller and the deformation of the machine parts over time. This vibration effect may deteriorate the end product standard as well as shorten the working life of the machine and its parts due to the high-precision working conditions (distance between the rollers, axis stability of the rollers, etc.) of the crushing rollers running in the flake roller.

This vibration effect, which occurs in the flake roller, is tried to be compensated by vibration damping equipment generally used on the connection bodies or on the ground connection points of the machine body. As can be seen in Document No. TR201703707, the vibration resistance effects of the vibration dampers used are limited and they become dysfunctional due to the mechanical deformations that occur on them over time.

BRIEF DESCRIPTION OF THE INVENTION

The flake roller chassis with increased vibration resistance has been developed in order to eliminate the negative effects of the vibration on the machine and production standards caused by the crushing rollers in the flake roller, which enable the flaking of the grain grains cooked with steam in the steam tower during the flake feed production process, and by the motors that drive these rollers.

Vibration resistance is increased by the use of composite concrete blocks (4.4, 5.5) on the load-bearing chassis (4) and support chassis (5) sections located in the developed flake roller chassis.

The load-bearing chassis (4) and the support chassis (5) sections in the developed flake roller chassis are preferably manufactured with a U-shaped body (4.1 , 5.1 ).

Support plates (4.2, 4.3, 5.3, 5.4) are used on the load-bearing chassis (4) and support chassis (5) sections in the developed flake roller chassis to increase the strength of the chassis.

MEANING OF THE FIGURES

Figure 1. Flake Roller Chassis General Layout View

Figure 2. Flake Roller Chassis Exploded View

The part numbers given in the figures are provided below. 1. Flake Roller Bearing

2. Flake Roller Cylinder

3. Bearing Mounting Base

4. Load-bearing Chassis

4.1. Body

4.2. Edge Support Plate

4.3. Centre Support Plate

4.4. Composite Concrete Block

5. Support Chassis

5.1. Body

5.2. Bottom Cover Plate

5.3. Edge Support Plate

5.4. Centre Support Plate

5.5. Composite Concrete Block

5.6. Top Cover Plate

DETAILED DESCRIPTION OF THE INVENTION

The flake roller chassis with increased vibration resistance, which is the subject of the invention, developed in order to eliminate the negative effects of the vibration on the machine and production standards caused by the crushing rollers in the flake roller, which enable the flaking of the grains cooked with steam in the steam tower during the flake feed production process and by the motors that drive these rollers; contains the bearing connection plate (3) that enables the connection of the flake roller bed (1 ) to which the flake roller (2) is connected, on the carrier chassis (4), preferably U-shaped body (4.1 ) to perpendicular to the width of the body (4.1 ), at least one centre support plate

(4.3) positioned perpendicular to the width of the body (4.1 ), the load-bearing chassis (4) containing the parts and sections of the composite concrete block

(4.4) fixed inside the body (4.1 ), preferably U-shaped body (5.1 ) to increase the strength, bottom cover plate (5.2) connected on the body (5.1 ) in a way to ensure surface integrity, at least one edge support plate (5.3) positioned perpendicular to the width of the body (5.1 ), at least one centre support plate (5.4) positioned perpendicular to the width of the body (5.1 ), composite concrete block (5.5) fixed inside the body (5.1), the parts and sections of the support chassis (5) containing the parts and section of the top cover plate (5.6) connected on the body (5.1 ) in a way to ensure surface integrity.

The bearing mounting base (3) developed in the flake roller frame with increased vibration resistance, which is the subject of the invention, is the section developed as interconnection part between flake roller bearing (1) and load-bearing chassis (4) for the connection of the flake roller (1 ), on which the flake roller cylinders (2) are connected, onto the load-bearing chassis (4).

The load-bearing chassis (4) developed in the flake roller chassis with increased vibration resistance, which is the subject of the invention, is the flake roller chassis section, where the flake roller bearing (1 ) is mounted via the bearing mounting base (3), on which the flake roller (2) is connected.

The body (4.1 ) which is preferably U-shaped developed in the flake roller chassis with increased vibration resistance, which is the subject of the invention, is the part that is preferably manufactured in U form so that the load- bearing chassis (4) has a high bearing strength and on which the bearing mounting base (3) is connected.

The edge support plate (4.2) developed in the flake roller frame with increased vibration resistance, which is the subject of the invention, is the part that is fixed between the edge parts of the body (4.1 ) inside the preferably U- shaped body (4.1 ) and is fixed as perpendicular to the width of the body (4.1 ).

The centre support plate (4.3) developed in the flake roller frame with increased vibration resistance, which is the subject of the invention, is the part that is fixed between the edge parts of the body (4.1 ) inside preferably U- shaped body (4.1 ) and is fixed perpendicular to the width of the body (4.1 ). The centre support plate (4.3) is the part that has a gap in the middle so that the block (4.4) is formed in one-piece during the production of the composite concrete block (4.4).

The composite concrete block (4.4) developed in the flake roller chassis with increased vibration resistance, is the monolithic part formed as a result of pouring the concrete material prepared by using elastic particles as aggregate in it with concrete casting technique, after the connection of the parts of the edge support plate (4.2) and the centre support plate (4.3) inside the body (4.1) manufactured preferably in U-shape.

The support chassis (5) developed in the flake roller chassis with increased vibration resistance, which is the subject of the invention, is the flake roller chassis section connected perpendicular to the load-bearing chassis (4).

The body (5.1) developed in the flake roller frame with increased vibration resistance, which is the subject of the invention, is the part preferably manufactured in U-shape so that the support frame (5) has a high bearing strength.

The bottom cover plate (5.2) developed in the flake roller frame with increased vibration resistance, which is the subject of the invention, is the part that is connected on the support frame (5) so as to provide surface integrity at the lower part of the support frame (5), preferably as inclined relative to the floor axis.

The edge support plate (5.3) developed in the flake roller frame with increased vibration resistance, which is the subject of the invention, is the part that is fixed between the edge parts of the preferably U-shaped body (5.1 ) inside the body (5.1 ), and is fixed as perpendicular to the width of the body (5.1).

The centre support plate (5.4) developed in the flake roller frame with increased vibration resistance, which is the subject of the invention, is the part that is fixed between the edge parts of the body (5.1 ) inside the body (5.1) and is fixed as perpendicular to the width of the body (5.1 ). The centre support plate (5.4) is the part that has a gap in the middle so that a monolithic block (5.5) is produced during the production of the composite concrete block (5.5).

The composite concrete block (5.5) developed in the flake roller chassis with increased vibration resistance, which is the subject of the invention, is the monolithic part formed as a result of pouring the concrete material, prepared by using elastic particles in it as aggregate, with concrete casting technique, after the placing the parts of the edge support plate (4.2) and the centre support plate (4.3) inside the body (4.1) manufactured preferably in U-shape

The upper cover plate (5.6) developed in the flake roller frame with increased vibration resistance, which is the subject of the invention, is the part placed on to the body (5.1 ) to ensure surface integrity, which is preferably manufactured in II form, on which the edge support plate (5.3), the centre support plate (5.4) and the composite concrete block (5.5) are connected.

While the load resistance of the chassis is increased with the edge support plates (4.2, 5.3) formed on the load-bearing chassis (4) and the support chassis (5) in the flake roller chassis with increased vibration resistance, which is the subject of the invention, whereas vibration resistance of the flake roller chassis is increased to high levels with the use of the composite concrete block (4.4, 5.5) developed on load-bearing chassis and the support chassis (5). In this way, it is both ensured that the flake roller operates healthily for a long time and the operating precision of the roller is maintained.