CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] The present disclosure is based on and claims benefit from co-pending U.S. Provisional Patent Application Serial No. 62/554,637, filed September 6, 2017 entitled "Cable Clips" the entire contents of which are incorporated herein by reference.

BACKGROUND

Field

[0002] The present disclosure relates generally to clips, and more particularly to cable clips used to secure cables to structures.

Description of the Related Art

[0003] In recent years, the use of photovoltaic arrays to provide electrical power in

commercial, residential, and other environments has become popular. Photovoltaic arrays are generally composed of a number of photovoltaic modules set within a metallic frame and a rail system that supports the photovoltaic modules. The rail system is attached to a support structure such as a roof or the ground. When installing a photovoltaic array, a number of photovoltaic modules are assembled onto the rail system. The metallic frames of the individual photovoltaic modules, and the structural pieces, e.g., the rails, on which the modules mount are generally made out of aluminum. Depending upon the size of the photovoltaic array, the rail system may include multiple metallic rails coupled or connected together in a grid pattern. Like other sources of electrical power, to ensure safety, the metal frames of the photovoltaic modules and the metal rails on which they are secured are often required by national or local electrical codes to be electrically bonded. The electrical cables that bond the frame and rails, and the electrical power cables extending to/from the photovoltaic modules should be neatly and efficiently held in position.

SUMMARY

[0004] The present disclosure provides embodiments of cable clips used to hold bonding cables and electrical cables to structures, such as metal rails forming the framework for photovoltaic arrays. In one exemplary embodiment, the cable clip includes a pair of clamp members, a pair of extension members extending from a clamp member and a spanning member spanning from one extension member to the other extension member.

[0005] According to another exemplary embodiment, the cable clip includes a first clamp member, a second clamp member, a spanning member, a first extension member and a second extension member. The spanning member has a first end and a second end. The first extension member has a first end extending from the first clamp member and second end extending from the first end of the spanning member. The second extension member has first end extending from the second clamp member and a second end extending from the second end of the spanning member.

[0006] In another exemplary embodiment, the cable clip includes a pair of clamp members. Each clamp member includes a first arm, a second arm and a gap. The first arm has a first end connected to a back pad and a lead-in at a second end. The second arm has a first end connected to the back pad, a lead-in at a second end and an extension arm along a side. The gap is between the first and second arms. The gap permits the clamp member to be clamped a structure, such as a rail or frame of a photovoltaic array. The cable clip according to this embodiment also includes a spanning member that extends between the extension arms of each of the pair of clamp members.

[0007] In another exemplary embodiment, the cable clip includes a pair of clamp member, a spanning member and a pair of extension arms. Each clamp member includes a first arm, a second arm and a receiving zone. The first arm has a first end connected to a back pad and a lead-in at a second end. The second arm has a first end connected to the back pad and a lead-in at a second end. The receiving zone is between the first and second arms and permits the clamp member to be clamped to a structure. In this exemplary embodiment, a first extension arm of the pair of extension arms extends from the first or second arm of one of the pair of clamp members to the spanning member. A second extension arm of the pair of extension arms extends from the first or second arm of the other of the pair of clamp members to the spanning member.

[0008] The present disclosure provides embodiments of methods for attaching cables to a structure. In one exemplary embodiment, the method includes providing a cable clip including a pair of clamp members, extension members extending from the pair of clamp members and a spanning member extending between the extension members. The method also includes sliding one of the pair of clamp members over an edge of the structure, lifting the other of the pair of clamp members up and away from the structure, inserting at least one cable into a gap formed between the structure and the spanning member, pressing the other of the pair of clamp members down and away from the edge of the structure and sliding the other of the pair of clamp members onto the edge of the structure thereby securing the at least one cable to the structure.

BRIEF DESCRIPTION OF THE DRAWINGS

[0009] A more complete appreciation of the present disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:

[0010] Fig. 1 is a front perspective view of an exemplary embodiment of a cable clip according to the present disclosure;

[0011] Fig. 2 is an end elevation view of the cable clip of Fig. 1;

[0012] Fig. 3 is a front sectional view of a portion of the cable clip depicted in Fig. 2 taken along the lines 3-3; [0013] Fig. 4 is bottom plan view of the cable clip of Fig 1; [0014] Fig. 5 is a front elevation view of the cable clip of Fig. 1;

[0015] Figs. 6-9 are perspective views showing exemplary method steps for installing a cable clip according to the present disclosure;

[0016] Fig. 10 is a front sectional view of a portion of a cable clip of Fig. 1 depicting another exemplary embodiment of a penetrating projection incorporated into the cable clip;

[0017] Figs. 11 is a front sectional view of a portion of a cable clip of Fig. 1 depicting another exemplary embodiment of a penetrating projection incorporated into the cable clip;

[0018] Figs. 12 is a front sectional view of a portion of a cable clip of Fig. 1 depicting another exemplary embodiment of a penetrating projection incorporated into the cable clip;

[0019] Fig. 13 is a front perspective view of a differently dimensioned cable clip according to the present disclosure; and

[0020] Fig. 14 is a front perspective view of another differently dimensioned cable clip according to the present disclosure.

DETAILED DESCRIPTION

[0021] The present disclosure provides descriptions of exemplary embodiments for cable clips used to secure cables to structures including, for example metal structures, such as metal rails. For example, exemplary embodiments of the present disclosure may be used to secure cables, including electrical bonding cables, electrical power cables, etc. to a framework holding photovoltaic arrays. The cable clips are generally formed of a metal, and can have a unitary, monolithic or multi-part construction. The cable clips are capable of securing one or more cables to structures (e.g., rails or frames of a photovoltaic array). Generally, the structures to which the cable clip can be attached are generally metal, although embodiments of the present disclosure may be utilized on non-metal structures as well. The cable clip may include projections that grip the structure and securely maintain the cable clip and thus the one or more cables in position. The projections may penetrate non-conductive, protective coatings on metal structures to contact the metal to effectively electrically bond the cable clip to the structure. As a non-limiting example, the projections may be tooth-like projections that penetrate non-conductive, protective coatings on the metal structures to contact the metal to effectively electrically bond the cable clip to the structure.

[0022] Generally, electrical bonding, electrical bond, and/or electrically bonding are used herein in the technical sense set forth in National Electric Code, Article 250. Generally, electrical bonding, electrical bond and/or electrically bonded are used here in as forming an electrically conductive path between the metal structures to ensure electrical continuity between the metal structures and an electrical supply source sufficient to establish a ground fault current path to safely conduct electrical current imposed on the metal structures.

[0023] Referring to Figs. 1-5, an exemplary embodiment of a cable clip 10 according to the present disclosure is shown. In this exemplary embodiment, the cable clip 10 may be of unitary or monolithic construction or may be separate components secured together by welds, mechanical fasteners or adhesives. Each end of the cable clip 10 includes a clamp member 11 formed into a clamp shape. Each clamp member 11 has opposing arms 12 and 14, joined by a back pad 16. The two opposing arms 12 and 14 and back pad 16 define between them a receiving zone 18, e.g., an elongated channel, seen in Fig. 2, for receiving portions of, for example, rails forming the framework for photovoltaic arrays. Extension arms 13 extend from opposing arms 14 at an angle relative to the arms 14 and are connected via spanning arm 15. Extension arms 13 and/or spanning arm 15 may include upwardly bent edges 17. The upwardly bent edges 17 provide extra rigidity to the extension arms 13 and spanning arm 15 and limit or prevent cables being held by cable clip 10 from contacting any sharp edges on the extension arms 13 and/or spanning arm 15. Notches 60 are formed in the bent edges 17 for providing some flexibility to the cable clip 10, allowing the clamp members 11 to be readily attached to a structure as will be described in more detail below. [0024] As shown in Fig. 2, arm 12 of clamp member 11 has a lead-in 20 which may be a rounded edge or other lead-in that facilitates a smooth entry of the cable clip 10 onto a rail. In the exemplary embodiment depicted in Fig. 2, arm 12 also includes one or more penetrating projections 32 that extend into the receiving zone 18. The one or more penetrating projections 32 may include one or more teeth 34, seen in Fig. 3, that extend into the receiving zone 18 so that the teeth 34 of the penetrating projections 32 can pierce into the structure, e.g., the rails or frames of a photovoltaic arrays. For example, if cable clip 10 is attached to a metal rail, teeth 34 can pierce through non-conductive coatings, e.g., paint or powder coating, on the metal rail inserted between the arms 12 and 14 of a clamp member 11 to contact the metal of the metal rail, and otherwise provide a secure connection of the cable clip 10 to the metal rail. If cable clip 10 is attached to a non-metal structure, teeth 34 can penetrate a surface of the structure and provide a secure connection between the cable clip 10 and structure.

[0025] Referring to Figs. 4 and 5, the arms 12 and 14, extension arms 13 and spanning arm 15 can come in many shapes and sizes. For example, arms 12 and 14 may have a width (W) in the range from about 5 mm to about 20 mm, and a length (L) of the arms 12 and 14 can be in the range from about 10 mm to about 30 mm. However, the dimensions for the arms 12 and 14 are provided as examples and are not to be construed as limiting the dimensions of the arms 12 and

14 and thus the cable clip 10. It is also noted that the width (W) and length (L) of the arms 12 and 14 may be the same as shown, or they may differ. The back pad 16 can also come in many shapes and sizes, having for example the same width (W) as the arms 12 and 14, and a height (H), seen in Fig. 2. The height (H) of the back pad 16 may be in the range from about 5 mm to about 20 mm. However, the dimensions for the back pad 16 are provided as examples and are not to be construed as limiting the dimensions of the back pad 16 and thus the cable clip 10. The width (W") of extension arms 13 may be similar to that of arms 12 and 14 and/or spanning arm

15 and may range from about 5 mm to about 30 mm. The length (L') of extension arms 13, seen in Fig. 5, may be about mm to about 30 mm, depending on, for example, the diameter or gauge of the cable to be supported by the cable clip 10. However, the dimensions for the extension arms 13 are provided as examples and are not to be construed as limiting the dimensions of the cable clip 10. It is also noted that the width (W") and length (L') of the extension arms 13 may be the same as shown, or they may differ. The spanning arm 15 may have a length (L") that may depend on a number of factors, including a number cables to be supported by the cable clip 10 and the diameter or gauge of the cables to be supported by the cable clip 10. For example, the length (L") of the spanning arm 15 may range from about 30 mm to about 200 mm. However, these dimensions are provided as examples and are not to be construed as limiting the

dimensions of the spanning arm 15 and thus the cable clip 10. As noted above, the extension arms 13 extend from clamp members 11 at an angle (Θ) relative to the arm 14, as shown in Fig. 5. The angle (Θ) may be approximately 110 degrees. However, angle (Θ) may range between 10 degrees and 170 degrees depending on a particular application.

[0026] The cable clip 10 according to an embodiment of the present disclosure can be made of a rigid, electrically conductive material. Non-limiting examples of rigid, electrically conductive materials include conductive metals, such as steel, stainless steel, galvanized steel, aluminum or aluminum alloys. According to another exemplary embodiment of the present disclosure, depending on a particular application, the cable clip 10 may be made of a rigid, non-conductive material, such as a plastic including, but not limited to, polyethylene, polypropylene,

polystyrene, polyvinyl chloride, etc.

[0027] Referring to Figs. 6-8, a description of a cable clip 10 being attached to an exemplary rail system for photovoltaic arrays is provided. The rail system or structure 50 may include a plurality of elongated rails 51 that come in predefined lengths and are mounted on a support surface such as, for example, a roof or the ground and generally in a grid pattern. Rail 51 generally includes a pair of opposed lips 52, 54 extending from one or more sides thereof. A cable clip 10 according to the present disclosure is attached to the rail 51 by sliding one clamp member 11, e.g., clamp member 11A, of the cable clip 10 over lip 52 of the rail 51, as shown in Fig. 6. The one or more penetrating projections 32 extending into the receiving zone 18 of clamp member 11A engage the rail 51 to effectively hold the clamp member 11A in position on the rail 51. Cables 100 can then be placed under spanning arm 15 by lifting clamp member 1 IB up and away from rail 51, as shown in Fig. 7, and sliding cables 100 into cable clip 10 in, for example, direction (X). The notches 60, seen in Fig. 1, allow the cable clip 10 to be readily lifted away from the rail 51. After cables 100 are properly positioned between the rail 51 and the cable clip 10, clamp member 1 IB is pressed down and away from rail 51 in the direction (Y), as shown in Fig. 8. The one or more penetrating projections 32 in the clamp member 11A allow the cable clip 10 to pivot on rail 51, as shown in Fig. 8, while maintaining a hold on the rail 51. The clamp member 1 IB is then pushed in the direction (Z) over lip 52 to secure the cable clip 10 and cables 100 in position on rail 51, as shown in Fig. 9. The one or more penetrating projections 32 extending into the receiving zone 18 of clamp member 1 IB engage the rail 51 to effectively hold the clamp member 1 IB in position on the rail 51.

[0028] Turning to Figs. 10-12, additional exemplary embodiments of the present disclosure are shown, where the one or more penetrating projections extending into the receiving zone 18 of the clamp members 11 may take other configurations. For example, as shown in Fig. 10, one or more penetrating projections 62 may include one tooth-like member 64. Alternatively, one or more penetrating projections 66 may include one tooth-like member 68 and may extend from arm 14 of clamp member 11 instead of arm 12, as shown in Fig. 11. However, the present disclosure contemplates that the one or more penetrating projections 64 and/or 66 may include two or more tooth-like members. According to another exemplary embodiment of the present disclosure, one or more penetrating projections 70 may include one tooth-like projection 72 and may extend from both arm 12 and arm 14 of clamp member 11, as shown in Fig. 12. However, the present disclosure contemplates that the one or more penetrating projections 70 may include two or more tooth-like members.

[0029] Turning to Figs. 13 and 14, the cable clips according to the present disclosure may come in various dimensions, as noted above, for supporting or holding different numbers of cables and/or different gauge of cables. As shown in Fig. 13, the spanning arm 115 of cable clip 110 is shorter than that the spanning arm 15 depicted in Fig. 1 and will generally support or hold fewer cables. As depicted in Fig. 14, spanning arm 215 of cable clip 210 is shorter than that the spanning arm 115 depicted in Fig. 13 and will generally support or hold even fewer cables.

[0030] While illustrative configurations of the present disclosure have been described and illustrated above, it should be understood that these are exemplary of the disclosure and are not to be considered as limiting. Additions, deletions, substitutions, and other modifications can be made without departing from the spirit or scope of the present disclosure. Accordingly, the present disclosure is not to be considered as limited by the foregoing description.