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Title:
A BEARING ASSEMBLY AND METHOD OF OPERATING THE BEARING ASSEMBLY
Document Type and Number:
WIPO Patent Application WO/2020/011981
Kind Code:
A1
Abstract:
A bearing assembly (1) having a first member (2) being displaceable on a second member (3) in a direction of displacement, the first member (2) being supported by means of at least one bearing module (4, 5, 6, 7, 8, 9) including an intermediate member (10) and at least one bearing (19), the at least one bearing (19) arranged on the intermediate member (10) and configured to allow the intermediate member to be rotated relative to the first member (2) and relative to the second member (3), the bearing assembly further comprising a motor arranged to rotate the intermediate member (10) relative to the first member (2) and relative to the second member (3).

Inventors:
DAHL NIELS (DK)
Application Number:
PCT/EP2019/068829
Publication Date:
January 16, 2020
Filing Date:
July 12, 2019
Export Citation:
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Assignee:
HIGH PREC SYSTEMS IVS (DK)
International Classes:
F16C29/02; B23Q1/44; F16C17/18; F16C17/24; F16C19/52; F16C19/55; F16C29/04; F16C17/02
Domestic Patent References:
WO2012045739A12012-04-12
WO2012045739A12012-04-12
Foreign References:
DE4244226C11994-06-09
US3902771A1975-09-02
JPS63196341A1988-08-15
US5600188A1997-02-04
US5600188A1997-02-04
Attorney, Agent or Firm:
INSPICOS P/S (DK)
Download PDF:
Claims:
CLAIMS

1. A bearing assembly (1) having a first member (2) being displaceable on a second member (3) in a direction of displacement, the first member (2) being supported by means of at least one bearing module (4, 5, 6, 7, 8, 9) including an intermediate member (10) and at least one bearing (19), the at least one bearing (19) arranged on the inter mediate member (10) and configured to allow the intermediate member to be rotated relative to the first member (2) and relative to the second member (3), the bearing as sembly further comprising a motor arranged to rotate the intermediate member (10) relative to the first member (2) and relative to the second member (3). 2. A bearing assembly according to claim 1, wherein the intermediate member rotates about an axis of rotation relative to the first member and relative to the second mem ber, and wherein axis of rotation is non-parallel to the direction of displacement of the first member, relative to the second member.

3. The bearing assembly according to claim 1 or 2, wherein the bearing (19) includes at least one rotatable bearing part (11).

4. The bearing assembly according to claim 3, wherein

- the first member (2) is a slide (2'),

- the second member (3) is a guide rail (3'),

- the intermediate member (10) is a spindle (10'), - the rotatable bearing part (11) is rotatable in relation to the spindle (10'),

- the spindle (10') is adapted to be rotated in relation to the rotatable bearing part (11) by means of the motor,

- the spindle is journaled (18) rotatably on the slide (2') , and

- the rotatable bearing part (11) is arranged to roll on the guide rail (3'). 5. The bearing assembly according to claim 4, wherein the spindle is journaled with its longitudinal axis at right angles to the direction of displacement.

6. The bearing assembly according to claim 5, wherein the slide (2') is linearly displacea ble on the guide rail (3') in a longitudinal direction of the guide rail (3'), the longitudinal direction defining the direction of displacement.

7. The bearing assembly according to any of claims 4-6, wherein the slide (2') is support- ed by means of at least one pair of said bearing modules (4, 5, 6, 7, 8, 9), and wherein the respective spindles (10') of said pair of bearing modules (4, 5, 6, 7, 8, 9) are arranged in parallel and are adapted to be rotated in opposite rotational directions by means of the motor.

8. The bearing assembly according to claim 7, wherein the respective spindles (10') of said pair of bearing modules (4, 5, 6, 7, 8, 9) are driven by respective separate motors, wherein, preferably, said motors are arranged on the slide (3'), and wherein, preferably, said motors are electric motors.

9. The bearing assembly according to any of claims 4-8, wherein each of said bearing modules (4, 5, 6, 7, 8, 9) includes two bearings (19) arranged at a distance from each other on the spindle (10').

10. The bearing assembly according to any of claims 4-9, wherein the spindle (10') of each bearing module (4, 5, 6, 7, 8, 9) is journaled (18) rotatably in bearing blocks (12) mounted on the slide (2') on either side of each bearing (19).

11. The bearing assembly according to claim 10, wherein the motor is arranged in driv- ing connection with the spindle (10') of at least one of the bearing modules (4, 5) be tween two spaced bearing blocks (12).

12. The bearing assembly according to any of claims 4-11, wherein the slide (2') is sup ported by means of at least two of said bearing modules (4, 5, 6, 7, 8, 9) having mutually angled spindles (10'), and wherein, preferably, said mutually angled spindles (10') are in driving connection (17) with each other.

13. A linear bearing assembly according to claims 4-12, wherein the guide rail (3') has a dovetail-formed cross-section with a top face (13) and two opposed side faces (14, 15) tapering below the top face (13), wherein the slide (2') is supported by means of one pair (4, 5) of said bearing modules having bearings (19) including a rotatable bearing part (11) adapted to roll on the top face (13) of the guide rail (3'), and wherein the slide (2') is supported by means of two pairs (6, 7, 8, 9) of said bearing modules having bear ings (19) including rotatable bearing parts (11) adapted to roll on the respective two opposed side faces (14, 15) of the guide rail (3').

14. The bearing assembly according to any of claims 4-13, wherein the slide (2') is sup ported by means of at least one pair of said bearing modules (4, 5, 6, 7, 8, 9), wherein the respective spindles (10') of said pair of bearing modules are arranged in parallel, and wherein the linear bearing assembly includes a control system adapted to independently control the rotational speed of each of the respective spindles (10') of said pair of bear ing modules (4, 5, 6, 7, 8, 9) so that the relative rotational speed between each spindle (10') and the rotatable bearing part (11) of its associated bearing (19) corresponds at least substantially to but is oppositely directed to the relative rotational speed between the other spindle (10') and the rotatable bearing part (11) of its associated bearing (19), independently of any displacement of the slide (2') along the guide rail (3') during nor mal operation.

15. The bearing assembly according to claim 14, including a linear actuator adapted to displace the slide (2') along the guide rail (3') and a linear control system adapted to control the linear actuator, and wherein the linear control system is adapted to control the linear motion of the slide (2') along the guide rail (3') independently of the rotational speed of each of the respective spindles (10') of said pair of bearing modules (4, 5, 6, 7,

8, 9).

16. The bearing assembly according to any of claims 4-15, wherein the guide rail is non linear. 17. The bearing assembly according to claim 16, wherein the guide rail is circular.

18. The bearing assembly according to any of the preceding claims wherein at least one of the first member (2), the second member (3), and the intermediate member (10) has a ring shape extending about a centre axis.

19. The bearing assembly according to claim 18, forming a thrust bearing configured for axially directed loads in the direction of the centre axis.

20. A method of operating a bearing assembly (1) by displacing a slide (2') on a guide rail (3') in a direction of the guide rail, the slide (2') being supported by means of at least one bearing module (4, 5, 6, 7, 8, 9) including a spindle (10') and at least one bearing (19), the at least one bearing (19) being arranged on the spindle (10') and including a rotatable bearing part (11) being rotatable in relation to the spindle (10'), and by rotat ing the spindle (10') in relation to the rotatable bearing part (11) by means of a motor, thereby modifying a relative rotational speed between the rotatable bearing part (11) and the spindle (10'), characterised in that the spindle (10') is maintained rotatably journaled (18) on the slide (2') with its longitudinal axis at right angles to the longitudinal direction of the guide rail (3'), and in that the rotatable bearing part (11) is rolling on the guide rail (3').

21. The method of operating a linear bearing assembly according to claim 20, wherein the slide (2') is supported by means of at least one pair of said bearing modules (4, 5, 6, 7, 8, 9), and wherein the respective spindles (10') of said pair of bearing modules are arranged in parallel and are rotated in opposite rotational directions by means of the motor.

22. The method of operating a linear bearing assembly according to claim 20, wherein the slide (2') is supported by means of at least one pair of said bearing modules (4, 5, 6, 7, 8, 9), wherein the respective spindles (10') of said pair of bearing modules are ar ranged in parallel, and wherein the rotational speed of each of the respective spindles (10') of said pair of bearing modules (4, 5, 6, 7, 8, 9) is controlled independently by means of a control system so that the relative rotational speed between each spindle (10') and the rotatable bearing part (11) of its associated bearing (19) corresponds at least substantially to but is oppositely directed to the relative rotational speed between the other spindle (10') and the rotatable bearing part (11) of its associated bearing (19), independently of the speed and direction of displacement of the slide (2') along the guide rail (3').

Description:
A BEARING ASSEMBLY AND METHOD OF OPERATING THE BEARING ASSEMBLY

INTRODUCTION

The present invention relates to a bearing assembly having a first member being dis placeable on a second member in a direction of displacement, the first member being supported by means of at least one bearing module.

BACKGROUND

WO 2012/045739 A1 discloses a device for providing rectilinear motion based on a guide rail. The system uses a rotating circular shaped guide rail controlled by a rotational mo tion actuator system during linear motion JPS63196341 A discloses a guide mechanism wherein a slide is longitudinally slideable along two guide bars which are rotated in the mutually opposite directions. US 5,600,188 discloses a dual drive control system appli cable to precision machine tools.

SUMMARY

The object of the present invention is to provide a bearing assembly which may be oper- ated more accurately than known devices.

In view of this object, the invention, in a first aspect, provides a bearing assembly having a first member being displaceable on a second member in a direction of displacement. The first member is supported by means of at least one bearing module including an intermediate member and at least one bearing. The bearing includes a rotatable bearing part, and it is arranged on the intermediate member in a position where it allows the intermediate member to be rotated relative to the first member and relative to the sec ond member. The intermediate member is further adapted to be rotated by a motor.

In this way, the influence of friction on the movement of the slide on the guide rail may be minimised, because static friction in the bearing influencing the movement of the slide may be completely eliminated by allowing movement between the intermediate member and the first and second members.

The bearing may particularly comprise two rotatable bearing parts, one of the two parts being a rotatable bearing part toward the first member and another of the two rotatable parts being rotatable bearing part towards the second member. Each rotatable bearing part may have a structure comparable to a regular ball, roller, or needle bearing, or it may have a structure comparable to a needle bearing. If the structure is comparable to a ball, roller, or needle bearing, the rotatable part, or each rotatable part may be carried by balls, rollers, or needles, or the rotatable part may be constituted by one or more balls, rollers, or needles arranged between the intermediate member and one of the first and second members.

The intermediate member may rotate about an axis of rotation relative to the first member and relative to the second member and the axis of rotation may be non-parallel to the direction of displacement of the first member, relative to the second member. In one embodiment, the rotating member may be mounted in such a way relative to the first or the second member, that when the first member moves relative to the second member, the positions of applied load on the rotating member doesn't change."

In one embodiment of the invention, the first member is a slide, the second member is a guide rail, the intermediate member is a spindle, the rotatable bearing part is rotatable in relation to the spindle, the spindle is adapted to be rotated in relation to the rotatable bearing part by means of the motor, the spindle is journaled rotatably on the slide, and the rotatable bearing part is arranged to roll on the guide rail. In this embodiment, the spindle is rotated by the motor and thereby moves relative to the slide and relative to the guide rail. In this embodiment, any deflection of the spindle resulting from the load of the slide may remain constant, because the bearing is not displaced along the spindle, and any deflection of the guide rail may be compensated for by correcting the face of the guide rail on which the rotatable bearing part rolls. This embodiment may further be adapted for linear movement where the guide rail is a linear guide rail. This may form an at least substantially complete rectilinear motion of the slide, and the amount of elastic poten tial energy being stored in the system may be minimised, and the elastic deformation of the guiderail that does occur can be compensated for. The combined result is that the accuracy of the system may be increased substantially compared to known systems.

Particularly, the bearing assembly may be a linear bearing assembly having a slide being linearly displaceable on a guide rail in a longitudinal direction of the guide rail, the slide being supported by means of at least one bearing module including a spindle and at least one bearing, the at least one bearing being arranged on the spindle and including a rotatable bearing part being rotatable in relation to the spindle, the spindle being adapted to be rotated in relation to the rotatable bearing part by means of a motor in order to modify a relative rotational speed between the rotatable bearing part and the spindle, characterised in that the spindle is journaled rotatably on the slide with its lon gitudinal axis at right angles to the longitudinal direction of the guide rail, and in that the rotatable bearing part is arranged to roll on the guide rail.

In an embodiment, the slide is supported by means of at least one pair of said bearing modules, and the respective spindles of said pair of bearing modules are arranged in parallel and are adapted to be rotated in opposite rotational directions by means of the motor. Thereby, also dynamic friction in the bearings potentially influencing the move ment of the slide may be at least substantially eliminated by maintaining relative rota tion between the rotatable bearing parts and the corresponding spindles, because the contributions of dynamic friction from the two bearing modules of the pair of bearing modules are oppositely directed and therefore may at least substantially cancel each other. As long as the rotational speed of the respective spindles is relatively high in rela tion to the rotational speed of the corresponding rotatable bearing parts during longitu dinal displacement of the slide along the guide rail, the effect of the dynamic friction in the bearings potentially influencing the movement of the slide may be sufficiently re lieved.

In an embodiment, the respective spindles of said pair of bearing modules are driven by respective separate motors. Thereby, the rotational speed of each spindle may easily be independently optimised. In a structurally particularly advantageous embodiment, said motors are arranged on the slide. Preferably, said motors are electric motors.

In an embodiment, each of said bearing modules includes two bearings arranged at a distance from each other on the spindle. Thereby, the slide may be supported on the guide rail in a stable way. In an embodiment, the spindle of each bearing module is journaled rotatably in bearing blocks mounted on the slide on either side of each bearing. Thereby, any deflection of the spindle may be minimised.

In a structurally particularly advantageous embodiment, the motor is arranged in driving connection with the spindle of at least one of the bearing modules between two spaced bearing blocks. Thereby, the weight of the motor may be centred on the slide and may therefore not contribute to inaccuracies in the movement of the slide.

In an embodiment, the slide is supported by means of at least two of said bearing mod ules having mutually angled spindles. Thereby, the slide may be even better supported on the guide rail and may be prevented from being lifted away the guide rail during movement.

Preferably, said mutually angled spindles are in driving connection with each other. Thereby, only one motor may be needed for said at least two bearing modules. In a structurally particularly advantageous embodiment, the guide rail has a dovetail- formed cross-section with a top face and two opposed side faces tapering below the top face, the slide is supported by means of one pair of said bearing modules having bear ings including a rotatable bearing part adapted to roll on the top face of the guide rail, and the slide is supported by means of two pairs of said bearing modules having bear- ings including rotatable bearing parts adapted to roll on the respective two opposed side faces of the guide rail. Thereby, the slide may be even better supported on the guide rail and may be prevented from being lifted away the guide rail during movement.

In an embodiment, the slide is supported by means of at least one pair of said bearing modules, the respective spindles of said pair of bearing modules are arranged in parallel, and the linear bearing assembly includes a control system adapted to independently control the rotational speed of each of the respective spindles of said pair of bearing modules so that the relative rotational speed between each spindle and the rotatable bearing part of its associated bearing corresponds at least substantially to but is oppo sitely directed to the relative rotational speed between the other spindle and the rotat- able bearing part of its associated bearing, independently of any displacement of the slide along the guide rail during normal operation. Thereby, the influence of dynamic friction in the bearings on the movement of the slide may be even better reduced, inde pendently of any speed of displacement of the slide along the guide rail, by maintaining relative rotation between the rotatable bearing parts and the corresponding spindles, because the contributions of dynamic friction from the two bearing modules of the pair of bearing modules are oppositely directed and also at least substantially of the same size and therefore may at least substantially cancel each other.

In an embodiment, the linear bearing assembly includes a linear actuator adapted to displace the slide along the guide rail and a linear control system adapted to control the linear actuator, and the linear control system is adapted to control the linear motion of the slide along the guide rail independently of the rotational speed of each of the re spective spindles of said pair of bearing modules. Thereby, a very accurate control of the position of the slide on the guide rail may be obtained.

The present invention further relates to a method of operating a linear bearing assembly by displacing a slide linearly on a guide rail in a longitudinal direction of the guide rail, the slide being supported by means of at least one bearing module including a spindle and at least one bearing, the at least one bearing being arranged on the spindle and including a rotatable bearing part being rotatable in relation to the spindle, and by rotat ing the spindle in relation to the rotatable bearing part by means of a motor, thereby modifying a relative rotational speed between the rotatable bearing part and the spin dle.

The method is characterised in that the spindle is maintained rotatably journaled on the slide with its longitudinal axis at right angles to the longitudinal direction of the guide rail, and in that the rotatable bearing part is rolling on the guide rail. Thereby, the above-mentioned features may be obtained.

In an embodiment, the slide is supported by means of at least one pair of said bearing modules, and the respective spindles of said pair of bearing modules are arranged in parallel and are rotated in opposite rotational directions by means of the motor. There by, the above-mentioned features may be obtained. In an embodiment, the slide is supported by means of at least one pair of said bearing modules, the respective spindles of said pair of bearing modules are arranged in parallel, and the rotational speed of each of the respective spindles of said pair of bearing mod ules is controlled independently by means of a control system so that the relative rota tional speed between each spindle and the rotatable bearing part of its associated bear- ing corresponds at least substantially to but is oppositely directed to the relative rota tional speed between the other spindle and the rotatable bearing part of its associated bearing, independently of the speed and direction of displacement of the slide along the guide rail. Thereby, the above-mentioned features may be obtained.

In one embodiment, the guide rail extends between opposite free ends, e.g. in a linear or a non-linear shape. In anther embodiment, the guide rail is ring-shaped, i.e. having no free ends and allowing the slide to continue in a in one or the other direction in the ring. In one embodiment, the ring shape is circular.

At least one of the first member, the second member, and the intermediate member may have a ring shape extending about a centre axis. Particularly, all of the first mem- ber, the second member, and the intermediate member may have a ring shape extend ing about a centre axis. In this embodiment, the bearing assembly may forma thrust bearing configured for axially directed loads in the direction of the centre axis. Such a bearing assembly may be used e.g. in various mechanical devices such as telescopes or CNC machines etc. In a second aspect, the invention provides a method of operating a bearing assembly by displacing a slide on a guide rail in a direction of the guide rail. The slide is supported by means of at least one bearing module including a spindle and at least one bearing. The at least one bearing is arranged on the spindle and includes a rotatable bearing part being rotatable in relation to the spindle. By rotating the spindle in relation to the rotat able bearing part by means of a motor, a relative rotational speed can be modified.

The spindle (10') could be maintained rotatably journaled on the slide with its longitudi nal axis at right angles to the longitudinal direction of the guide rail and with the rotata ble bearing part rolling on the guide rail. The method may include various activities of supporting the slide by means of at least one pair of bearing modules, and the respective spindles of said bearing modules could be arranged in parallel and be rotated in opposite rotational directions by means of the motor.

The slide could be supported by means of at least one pair of said bearing modules, wherein the respective spindles of said pair of bearing modules are arranged in parallel, and wherein the rotational speed of each of the respective spindles of said pair of bear ing modules is controlled independently by means of a control system so that the rela tive rotational speed between each spindle and the rotatable bearing part of its associ ated bearing corresponds at least substantially to, but is oppositely directed to the rela- tive rotational speed between the other spindle and the rotatable bearing part of its associated bearing independently of the speed and direction of displacement of the slide along the guide rail.

In a third aspect, the invention provides a telescope with a bearing assembly according to the first aspect, and in a fourth aspect, the invention provides a CNC machine with a bearing assembly according to the first aspect.

DETAILED DESCRIPTION

The invention will now be explained in more detail below by means of examples of em bodiments with reference to the schematic drawing, in which

Figs la and lb illustrate a bearing assembly according to the invention and formed as an axial trust bearing, Fig. lc is a perspective view of a linear bearing assembly having a slide being linearly displaceable on a guide rail according to the invention, whereby the slide is illustrated separately from the guide rail,

Fig. 2 is a perspective view of the slide of Fig. 1, Fig. 3 is an end view of the slide of Fig. 2,

Fig. 4 is a vertical cross-section through the slide of Fig. 2 along the spindles of three of the bearing modules,

Fig. 5 is a horizontal cross-section through the slide of Fig. 2 along the spindles of the two upper bearing modules, Figs. 6-9 illustrate different embodiments of the bearing module,

Figs. 10-11 illustrate a linear embodiment of the bearing assembly, and

Figs. 12-13 illustrate a non-linear embodiment of the bearing assembly.

Fig. la illustrates a bearing assembly 1 having a first member 2 being displaceable on a second member 3 in a direction of displacement illustrated by the arrow 23. The first member 2 is supported by a bearing module 4. The bearing module includes an inter mediate member 10 and two bearings 19. The bearings 19 are each constituted by a plurality of rotatable bearing parts 11. In this case, the rotatable bearing parts 11 are constituted by rolling balls, but it could also be needles, or rollers etc., which are ar ranged between the intermediate member 10 and the first member 2, and which are arranged between the intermediate member 10 and the second member 3. The inter mediate member 10 is thereby allowed to rotate relative to the first and second mem bers 2, 3. The bearing assembly comprises a motor arranged to move the intermediate member 10 and thereby modify a relative rotational speed between the intermediate member and the first and second members 2, 3. The motor is illustrated by the cog- wheel 24.

Fig. lc shows an embodiment of the invention in which the bearing assembly 1 forms a linear bearing. In this embodiment, the first member 2 is constituted by a slide 2', the second member 3 is constituted by a guide rail 3', and the intermediate member 10 is constituted by a spindle 10'. The slide 2' is linearly displaceable on the guide rail 3' in a longitudinal direction of the guide rail. In the illustrated embodiment, the slide 2' is adapted to be supported on the guide rail 3' by means of six bearing modules 4, 5, 6, 7, 8, 9. Each of the bearing modules includes a spindle 10' and one or two bearings 19. As particularly well seen in Figs. 3 and 4, each bearing is arranged on the spindle 10' and includes a rotatable bearing part 11 being rotatable in relation to the spindle 10'. The spindle 10' is adapted to be rotated by a motor (not shown). This rotation thereby rotates the spindle 10' in relation to the ro- tatable bearing part 11 and modifies a relative rotational speed between the rotatable bearing part 11 and the spindle 10'. As seen in the figures, the spindle 10' is journaled 18 rotatably on the slide 2' with its longitudinal axis at right angles to the longitudinal direc tion of the guide rail 3', and the rotatable bearing part 11 is arranged to roll on the guide rail 3'. In the illustrated embodiments, the bearings 19 have the form of simple slide bearings.

In its simplest form, the slide bearing is made up by the rotatable bearing part 11 itself, whereby the rotatable bearing part 11 simply rotates directly on the spindle 10'. How ever, according to the present invention, any suitable type of bearing may be utilized, such as for instance needle bearings or roller bearings. In the case of needle bearings or roller bearings, among others, the bearing 19 includes an inner part adapted to fit on the spindle 10' without rotation relative to the spindle 10', and the bearing 19 further includes an outer part adapted to rotate in relation to the inner part by means of nee dles or rollers, as the case may be, arranged in between the inner part and the outer part. In this case, the outer part forms the rotatable bearing part 11 of the bearing 19. Needle bearings, roller bearings and many other different types of bearings are well known in the art which generally provides for less friction than slide bearings.

The journaling 18 of spindles 10 in the bearing blocks 12 is also illustrated as simple slide bearings. However, likewise, according to the present invention, any suitable type of bearing may be utilized for said journaling 18, such as for instance needle bearings or roller bearings.

As seen in Fig. lc, the guide rail 3' has a dovetail-formed cross-section with a top face 13 and two opposed side faces 14, 15 tapering below the top face 13, namely a left side face 14 and a right side face 15 when seen in the direction from the lower right corner of the figure. The slide 2' is supported by means of one pair of bearing modules 4, 5, each bearing module 4, 5 having two spaced bearings 19 each including a rotatable bearing part 11 adapted to roll on the top face 13 of the guide rail 3. As seen, these bearing modules 4, 5 each has a spindle 10' extending in parallel with the top face 13 of the guide rail 3. Furthermore, the slide 2' is supported by means of one pair of bearing modules 6, 7, each bearing module 6, 7 having one bearing 19 including a rotatable bearing part 11 adapted to roll on the left side face 14 of the guide rail 3'. As seen, these bearing modules 6, 7 each has a spindle 10' extending in parallel with the left side face 14 of the guide rail 3'. Furthermore, the slide 2' is supported by means of one pair of bearing modules 8, 9, each bearing module 8, 9 having one bearing 19 including a rotat able bearing part 11 adapted to roll on the right side face 15 of the guide rail 3'. As seen, these bearing modules 8, 9 each has a spindle 10' extending in parallel with the right side face 15 of the guide rail 3'. As seen, in the illustrated embodiment, bearing modules 4, 5, 6, 7, 8, 9 having mutually angled spindles 10' are connected with each other in that said mutually angled spindles 10' are in driving connection 17 with each other. For instance, it is seen that the spindles 10' of the left side bearing module 7 are mutually angled with and in driving connection 17 with the spindles 10' of the top bearing module 5. Said driving connection 17 is in the illustrated embodiment arranged by means of bevelled gears which are only illustrated schematically.

The spindle 10' of each bearing module 4, 5, 6, 7, 8, 9 is journaled 18 rotatably in bearing blocks 12 mounted on a slide body 16 of the slide 2' on either side of each bearing 19.

By positioning the bearing blocks 12 on either side of the bearing 19 and very close to the bearing 19, deflection of the associated spindle 10' may be minimised, thereby al lowing for greater accuracy. As seen, the slide body 16 is formed as a hollow part with an inner dovetail-formed cross-section corresponding to the outer of the cross-section of the guide rail 3', but somewhat larger. The bearing modules 4, 5, 6, 7, 8, 9 are ar ranged on the outside of the slide body 16, and the rotatable bearing part 11 of each bearing 19 protrudes slightly through a corresponding opening 20 in a wall 21 forming the slide body 16 so that the rotatable bearing part 11 may abut the corresponding face of the guide rail 3'.

Each spindle 10' of the top bearing modules 4, 5 is driven by a separate not shown elec tric motor arranged on the slide 2. Each motor is arranged in driving connection with the corresponding spindle 10' at a motor position 22 between two spaced bearing blocks 12. Electric motors are preferred; however, any suitable motor may be utilized, such as hy draulic or pneumatic motors.

In one embodiment, the respective spindles 10' of the top bearing modules 4, 5 are adapted to be rotated in opposite rotational directions by means of the separate mo- tors. Because of the driving connection 17 between mutually angled spindles, also the respective spindles 10' of the left side bearing modules 6, 7 are adapted to be rotated in opposite rotational directions, and the respective spindles 10' of the right side bearing modules 8, 9 are adapted to be rotated in opposite rotational directions. Thereby, dy namic friction in the bearings 19 potentially influencing the movement of the slide 2' may be at least substantially eliminated by maintaining relative rotation between the rotatable bearing parts 11 and the corresponding spindles 10', because the contribu- tions of dynamic friction from the respective bearing modules having oppositely rotating spindles 10 are oppositely directed and therefore may at least substantially cancel each other. As long as the rotational speed of the respective spindles 10' is relatively high in relation to the rotational speed of the corresponding rotatable bearing parts 11 during longitudinal displacement of the slide 2' along the guide rail 3', the effect of the dynamic friction in the bearings 19 potentially influencing the movement of the slide 2' may be sufficiently relieved.

In another embodiment, the linear bearing assembly 1 includes a not shown control system adapted to independently control the rotational speed of the respective spindles 10' of the top bearing modules 4, 5. Because of the driving connection 17 between mu tually angled spindles, also the rotational speed of the respective spindles 10' of the left side bearing modules 6, 7 and of the right side bearing modules 8, 9 is correspondingly controlled by the control system. Thereby, the rotational speed of each of the respective spindles 10' of the top pair of bearing modules 4, 5 is controlled so that the relative ro- tational speed between each spindle 10' and the rotatable bearing part 11 of its associ ated bearing 19 corresponds at least substantially to, but is oppositely directed to, the relative rotational speed between the other spindle 10' and the rotatable bearing part 11 of its associated bearing 19, independently of any displacement of the slide 2' along the guide rail 3' during normal operation. The control system may control the rotational speed of the respective spindles 10' on the basis of measurements of the rotational speed of the relevant rotatable bearing parts 11 and/or on the basis of measurements of the linear speed of the slide 2' and/or on the basis of inputs from a not shown linear control system adapted to control a not shown linear actuator adapted to displace the slide 2' along the guide rail 3'. The linear bearing assembly 1 preferably includes a not shown linear actuator adapted to displace the slide 2' along the guide rail 3' and a not shown linear control system adapted to control the linear actuator, wherein said linear control system is adapted to control the linear motion of the slide 2' along the guide rail 3' independently of the rota tional speed of each of the respective spindles 10 of the pair of top bearing modules 4, 5.

Although in the illustrated embodiment, the guide rail 3' has a dovetail-formed cross- section, many other configurations are possible. The guide rail 3' could for instance have a rectangular cross-section, a triangular cross-section or any other suitable form. The number of bearing modules may be adapted accordingly. Similarly, although in the illus- trated embodiment, two sets of bearing modules are arranged with their spindles 10' in parallel at each face of the guide rail 3', other configurations are possible. For instance, three, four, five or six sets of bearing modules may be arranged with their spindles 10' in parallel. However, it may be preferred that this number is equal in order to outbalance dynamic friction as explained above.

Preferably, the guide rail 3' is arranged stationary with the slide 2' movably arranged thereon; however, according to the present invention, it is also possible that the slide 2' may be arranged stationary with the guide rail 3' movably arranged thereon. In the lat ter arrangement, the slide 2' could function as a kind of conveyor for the guide rail 3' which could function as a carriage displaceably arranged on the conveyor.

The linear bearing assembly 1 according to the present invention may be used in various applications. For instance, the linear bearing assembly 1 may be used in CNC machines, such as for instance milling machines, drilling machines and the like. In particular, the linear bearing assembly 1 is advantageous in heavy machinery, such as CNC machines, in which heavy loads must be displaced with great accuracy. In prior art machinery moving heavy loads, the stiction/stick-slip effect typically sets a limit for the accuracy with which a slide may be displaced. According to the present invention, on the contrary, the stic- tion/stick-slip effect may practically be eliminated and heavy loads, such as hundreds of kilos, may be displaced with great accuracy, such as with a tolerance of below 1 micron.

Figs. 6 and 7 illustrate a spindle 10' and a bearing formed by two bearing structures 19', 19" formed as ball bearings and arranged on the spindle 10' and allowing the spindle 10' to roll relative to the slide 2'. The bearing further comprises a rotatable bearing part 11 formed as a ball bearing and allowing the spindle 10' to move relative to the guide rail 3'.

Figs. 8 and 9 illustrate a spindle 10' and a bearing formed by two bearing structures 19', 19" formed as bushing and arranged on the spindle 10' and allowing the spindle 10' to roll relative to the slide 2'. The bearing further comprises a rotatable bearing part 11 formed as a bushing and allowing the spindle 10' to move relative to the guide rail 3'.

Figs. 10 and 11 illustrate a linear bearing assembly comprising a slide 2' being linearly displaceable on a guide rail 3' in a longitudinal direction of the guide rail. The slide 2' is supported by a plurality of bearing modules 4, 5, 6, 7, 8, 9. Each bearing module includes a spindle 10' and at least one bearing 19. The at least one bearing 19 is arranged on the spindle 10' and including a rotatable bear ing part 11 being rotatable in relation to the spindle 10'.

The spindle 10' is adapted to be rotated in relation to the rotatable bearing part 11 by means of a motor (not shown). This rotation modifies a relative rotational speed be tween the rotatable bearing part 11 and the spindle 10'. The spindle 10 is journaled rotatably on the slide 2 with its longitudinal axis at right an gles to the longitudinal direction of the guide rail 3.

The rotatable bearing part 11 is arranged to roll on the guide rail 3.

The bearing assembly comprises a synchronisation structure binding the bearing mod- ules 4, 5, 6 together in one group and the bearing modules 7, 8, 9 together in another group. In each group, rotation of the spindles 10' are synchronised by the cogwheels 25, 26, 27, 28, 29, 30. The spindles 10' of the group 4, 5, 6 rotate in one direction, and the spindles 10' of the group 7, 8, 9 rotate in an opposite direction.

Figs. 12 and 13 illustrate a non-linear bearing assembly comprising a slide 2' being dis- placeable on a guide rail 3' in a circular direction of the guide rail. The slide 2' is support ed by a plurality of bearing modules 4, 5, 6, 7. Each bearing module includes a spindle 10' and at least one bearing 19 and functions in the same way as the bearings of Figs. 10 and 11 except they are non-linear.

List of reference numbers

1 linear bearing assembly

2 First member

2 slide

3 Second member

3' guide rail

4, 5 top bearing module

6, 7 left side bearing module

8, 9 right side bearing module

10 Intermediate member

10' spindle

11 rotatable bearing part

12 bearing block

13 top face of guide rail

14 left side face of guide rail

15 right side face of guide rail

16 slide body 17 driving connection between mutually angled spindles

18 journaling of spindle

19 bearing

20 opening through wall of slide body

21 wall of slide body

22 motor position

NUMBERED EMBODIMENTS

1. A linear bearing assembly (1) having a slide (2') being linearly displaceable on a guide rail (3') in a longitudinal direction of the guide rail, the slide (2') being supported by means of at least one bearing module (4, 5, 6, 7, 8, 9) including a spindle (10') and at least one bearing (19), the at least one bearing (19) being arranged on the spindle (10') and including a rotatable bearing part (11) being rotatable in relation to the spindle (10'), the spindle (10') being adapted to be rotated in relation to the rotatable bearing part (11) by means of a motor in order to modify a relative rotational speed between the rotatable bearing part (11) and the spindle (10'), characterised in that the spindle (10') is journaled (18) rotatably on the slide (2') with its longitudinal axis at right angles to the longitudinal direction of the guide rail (3'), and in that the rotatable bearing part (11) is arranged to roll on the guide rail (3').

2. A linear bearing assembly according to embodiment 1, wherein the slide (2') is sup- ported by means of at least one pair of said bearing modules (4, 5, 6, 7, 8, 9), and where in the respective spindles (10') of said pair of bearing modules (4, 5, 6, 7, 8, 9) are ar ranged in parallel and are adapted to be rotated in opposite rotational directions by means of the motor.

3. A linear bearing assembly according to embodiment 2, wherein the respective spin- dies (10') of said pair of bearing modules (4, 5, 6, 7, 8, 9) are driven by respective sepa rate motors, wherein, preferably, said motors are arranged on the slide (2'), and where in, preferably, said motors are electric motors.

4. A linear bearing assembly according to any one of the preceding embodiments, wherein each of said bearing modules (4, 5, 6, 7, 8, 9) includes two bearings (19) ar- ranged at a distance from each other on the spindle (10'). 5. A linear bearing assembly according to any one of the preceding embodiments, wherein the spindle (10') of each bearing module (4, 5, 6, 7, 8, 9) is journaled (18) rotat ably in bearing blocks (12) mounted on the slide (2') on either side of each bearing (19).

6. A linear bearing assembly according to embodiment 5, wherein the motor is arranged in driving connection with the spindle (10') of at least one of the bearing modules (4, 5) between two spaced bearing blocks (12).

7. A linear bearing assembly according to any one of the preceding embodiments, wherein the slide (2') is supported by means of at least two of said bearing modules (4,

5, 6, 7, 8, 9) having mutually angled spindles (10'), and wherein, preferably, said mutual- ly angled spindles (10) are in driving connection (17) with each other.

8. A linear bearing assembly according to any one of the preceding embodiments, wherein the guide rail (3) has a dovetail-formed cross-section with a top face (13) and two opposed side faces (14, 15) tapering below the top face (13), wherein the slide (2') is supported by means of one pair (4, 5) of said bearing modules having bearings (19) including a rotatable bearing part (11) adapted to roll on the top face (13) of the guide rail (3'), and wherein the slide (2') is supported by means of two pairs (6, 7, 8, 9) of said bearing modules having bearings (19) including rotatable bearing parts (11) adapted to roll on the respective two opposed side faces (14, 15) of the guide rail (3').

9. A linear bearing assembly according to any one of the preceding embodiments, wherein the slide (2') is supported by means of at least one pair of said bearing modules (4, 5, 6, 7, 8, 9), wherein the respective spindles (10') of said pair of bearing modules are arranged in parallel, and wherein the linear bearing assembly includes a control system adapted to independently control the rotational speed of each of the respective spindles (10') of said pair of bearing modules (4, 5, 6, 7, 8, 9) so that the relative rotational speed between each spindle (10') and the rotatable bearing part (11) of its associated bearing (19) corresponds at least substantially to but is oppositely directed to the relative rota tional speed between the other spindle (10') and the rotatable bearing part (11) of its associated bearing (19), independently of any displacement of the slide (2') along the guide rail (3') during normal operation. 10. A linear bearing assembly according to embodiment 9, wherein the linear bearing as sembly (1) includes a linear actuator adapted to displace the slide (2') along the guide rail (3') and a linear control system adapted to control the linear actuator, and wherein the linear control system is adapted to control the linear motion of the slide (2') along the guide rail (3) independently of the rotational speed of each of the respective spin- dies (10') of said pair of bearing modules (4, 5, 6, 7, 8, 9). 11. A method of operating a linear bearing assembly (1) by displacing a slide (2') linearly on a guide rail (3') in a longitudinal direction of the guide rail, the slide (2') being sup ported by means of at least one bearing module (4, 5, 6, 7, 8, 9) including a spindle (10') and at least one bearing (19), the at least one bearing (19) being arranged on the spindle (10') and including a rotatable bearing part (11) being rotatable in relation to the spindle

(10'), and by rotating the spindle (10') in relation to the rotatable bearing part (11) by means of a motor, thereby modifying a relative rotational speed between the rotatable bearing part (11) and the spindle (10'), characterised in that the spindle (10') is main tained rotatably journaled (18) on the slide (2') with its longitudinal axis at right angles to the longitudinal direction of the guide rail (3'), and in that the rotatable bearing part (11) is rolling on the guide rail (3').

12. A method of operating a linear bearing assembly according to embodiment 11, wherein the slide (2') is supported by means of at least one pair of said bearing modules (4, 5, 6, 7, 8, 9), and wherein the respective spindles (10') of said pair of bearing modules are arranged in parallel and are rotated in opposite rotational directions by means of the motor.

13. A method of operating a linear bearing assembly according to embodiment 11, wherein the slide (2') is supported by means of at least one pair of said bearing modules (4, 5, 6, 7, 8, 9), wherein the respective spindles (10') of said pair of bearing modules are arranged in parallel, and wherein the rotational speed of each of the respective spindles (10') of said pair of bearing modules (4, 5, 6, 7, 8, 9) is controlled independently by means of a control system so that the relative rotational speed between each spindle (10') and the rotatable bearing part (11) of its associated bearing (19) corresponds at least substantially to but is oppositely directed to the relative rotational speed between the other spindle (10') and the rotatable bearing part (11) of its associated bearing (19), independently of the speed and direction of displacement of the slide (2') along the guide rail (3').