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Patent Searching and Data


Title:
DUST CORE
Document Type and Number:
Japanese Patent JP2013098384
Kind Code:
A
Abstract:

To provide a dust core having a high magnetic permeability and a low loss, and a manufacturing method thereof.

The dust core comprises a plurality of coated particles having an insulating film on surfaces of soft magnetic particles, and the soft magnetic particles comprise Fe-Si-Al allow particles and Fe-Ni alloy particles. The Fe-Si-Al alloy particles have an average particle size of 25 to 100 μm, and the Fe-Ni alloy particles have an average particle size of less than 25 μm. Spaces formed by the plurality of Fe-Si-Al alloy particles are filled with fine Fe-Ni alloy particles which are superior in compressibility relatively and have a small coercive force, so that the dust core is superior in moldability and can have an improved magnetic permeability and a low loss. Raw material powder is compressed and molded and then is subjected to heat treatment at a heating temperature of 550 to 900°C. Therefore, distortion during molding is eliminated to reduce a hysteresis loss, and thermal damage of the insulating film is prevented to reduce an eddy current loss, and then the dust core with a low loss can be obtained.


Inventors:
EGASHIRA SHIGEKI
MAEDA TORU
Application Number:
JP2011240374A
Publication Date:
May 20, 2013
Filing Date:
November 01, 2011
Export Citation:
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Assignee:
SUMITOMO ELECTRIC INDUSTRIES
SUMITOMO DENKO SHOKETSU GOKIN
International Classes:
H01F1/22; B22F1/00; B22F1/02; B22F3/00; B22F3/24; C22C19/03; C22C38/00; H01F1/147; H01F27/255; H01F41/02
Attorney, Agent or Firm:
Hiroshi Yamano