BRAUN REINHOLD (DE)
US3800010A | 1974-03-26 | |||
US3579532A | 1971-05-18 |
CLAIMS 1. A fire-rated finishing product suitable for fabric applications of the following formula I: Wherein, R1, R2 are each a group equal to -CnH2n+i, wherein n ranges from 1 to 4, preferably equal to 1, and wherein R3 is H or methyl group. 2. The product according to claim 1, obtainable by the following steps: Providing a phosphorus-containing compound having the following formula II: Wherein, R1, R2 are each a group equal to -CnH2n+i, wherein n ranges from 1 to 4, preferably equal to 1, and wherein R3 is H or methyl group; Reacting the compound of said formula II with the following acetaldehyde compound having formula III: Wherein, R1, R2 are each a group equal to -CnH2n+1, wherein n ranges from 1 to 4, preferably equal to 1. 3. The product according to claim 2, wherein said acetaldehyde compound is 2,2-dimethoxyacetaldehyde. 4. The product according to claim 2 or 3, wherein, when said compound of formula III is reacted with said compound of formula II, the pH is adjusted to a value ranging from 7 to 10, preferably 8.5 to 9. 5. The product according to any one of claims 2 to 4, wherein the yield of the reaction between said compounds of formula II and III is of at least 70 %, preferably at least 85 %, measured by HPLC. 6. The product according to any one of claims 2 to 5, wherein the reaction between said compounds of formula II and III is carried out at a temperature ranging between 40 to 80 °C, preferably between 50 to 70 °C, more preferably at 60 °C. 7. The product according to any one of claims 2 to 6, wherein the reaction between said compounds of formula II and III is carried out during a period of time ranging from 0.5 to 4 hours, preferably from 0.5 to 3 hours, most preferably from 0.5 to 2.5 hours. 8. The product according to any one of claims 2 to 7, wherein the reaction between said compounds of formula II and formula III is carried out at a mole ratio ranging from 0.7 to 1.3. 9. The product according to any one of claims 2 to 8, being substantially free of any added amount of formaldehyde or any formaldehyde derivatives. 10. The product according to any one of claims 2 to 9, wherein formula II is obtained by applying the following steps: Reacting a compound having following formula IV: wherein, R1 is a hydrocarbon chain which comprises at least one carbon- carbon-double bond, preferably the latter is an end group of Rl, with a compound having the following formula V: wherein, R1, R2 are each a group equal to -CnH2n+1, wherein n ranges from 1 to 4, preferably equal to 1. 11. A process for processing cellulose-containing material comprising the following steps: Mixing a product according to any one of the preceding claims with an aqueous solution containing a catalyst, which comprises ammonium phosphate compound, or a mixture of catalysts in aqueous solution, which comprises ammonium phosphate compound and at least one pentavalent organic phosphorus compound, Applying the obtained composition on the cellulose-containing material and curing at a predetermined temperature. 12. The process according to claim 11, wherein the ammonium phosphate compound is selected from the list comprising ammonium phosphate, diammonium phosphate, monoammonium phosphate and mixtures thereof. 13. The process according to claim 11 or 12, wherein said ammonium phosphate compound, preferably phosphoric acid, is present in an amount ranging from 1 to 20 g/L, preferably between 1 and 17 g/L, more preferably between 1 and 15 g/L, based on the total amount of said composition. 14. The process according to any one of claims 11 to 13, wherein the phosphorus fixing rate of said obtained composition onto the cellulose- containing material is of at least 65 %, preferably at least 70 %, preferably obtained without the presence of a resin. 15. The process according to any one of claims 11 to 14, wherein the application of said obtained composition on said cellulose-containing material is carried out at a pH of above 3, preferably by foularding. 16. Cellulose-containing material obtained by the process according to any one of claims 11 to 15, wherein said cellulose-containing material is substantially free of any added amount of formaldehyde or any formaldehyde derivatives. |
With the fire-rated finishing product of the present invention, the flameproofing properties can remain over time on the fabric, even after several washing operations, and laundering and dry-cleaning operations, making said product durable enough.
In the meaning of the present invention, the wording "being substantially free of any added amount of formaldehyde or any formaldehyde derivatives" should be understood as the given object containing less than 0.1 weight %, preferably less than 0.01 weight %, more preferably less than 0.001 weight % of formaldehyde or formaldehyde derivatives, based on the total weight % of the given object.
In the context of the invention, the HPLC / UV is carried out with Perkin Elmer Series 200 with an analytical balance AT 201 (Mettler-Toledo).
HPLC-Parameter: Column: YMC-Triart C18 (150x3mm /3μm)
Eluent:
Flow-Rate 0,4 ml/min Wave length: UV-200 nm Inj. Vol.: 10 μl Oven-temp.: 30°C Rt.: 16.9 min
Sample preparation is as follows:
Weigh in about 0,1 g (Albegal B®, amphoteric leveling agent) of the test item into a 100 ml flask and fill up with water to the mark. 10 μl of the solution was injected and analysed by HPLC/UV.
UV detection: 210 nm. Example 1
In a reaction vessel 308.8 g (2.75 mol) dimethyl phosphonate and 8 g sodium methylate (30%) were stirred and heated to 45°C. Then, 181.44 g (2.55 mol) of acrylamide were added at this temperature and dissolved under stirring. In addition, 36.5 g of a 30% strength solution of sodium methylate in methanol were slowly added dropwise in the course of 3 hours. During this period of 3 hours, the temperature in the reaction mixture was increased to 70°C. When the reaction was complete, the methanol was distilled off.
After the distillation had ended, the mixture was cooled to 60°C.
487.2 g (2,81 mol) 2,2-dimethoxyacetaldehyde (60%) were added under stirring. The pH was adjusted to a value between 7.5 and 9.5 (ideally pH 9.0) with potassium carbonate (50%) and held for two hours at 60°C.
Yield of addition product: approx. 85% (HPLC).
Steps 1 and 2 illustrated below show the synthesis steps, leading to the formation of the fire-rated finishing product of the present invention.
Example 2
The fire-rated finishing product of example 1 is applied onto a cotton fabric in the presence of a wetting agent, for instance INVADINE® PBN wetting agent from Huntsman, and a (mixture) of catalyst(s): NH 4 H 2 PO 4 and/or phosphoric acid (85 %), as illustrated in tables 1 and 2 below. Sample 6 - the reference - corresponds to an embodiment of the state of the art.
The working process mentioned in the tables above requires a temperature at the surface of 165°C, which can be obtained by using, for example Mathis air circulation from Mathis AG company.
Pick up data relates to 100 g of dry fabric pick up 82 g of the application fleet. Table 3 below illustrates the edge ignition burning test according to EN ISO
FAT = flame application time AFT = after flame time (second) DL damaged length (mm) sec. = seconds
The fixing rate can be calculated as follows:
100 g cotton textile pick up 82 g (= 42 g solid = 4,3 g P) of the aqueous preparation.
Fixing rate = P-content (after wash-off process) * 100 / P-content (before wash-off process).
Reference throughout this specification to "one embodiment" or "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases "in one embodiment" or "in an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to a person skilled in the art from this disclosure, in one or more embodiments. Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those in the art. For example, in the appended claims, any of the claimed embodiments can be used in any combination.
As used herein, the singular forms "a", "an", and "the" include both singular and plural referents unless the context clearly dictates otherwise. By way of example, "an isocyanate group" means one isocyanate group or more than one isocyanate group.
The terms "comprising", "comprises" and "comprised of" as used herein are synonymous with "including", "includes" or "containing", "contains", and are inclusive or open-ended and do not exclude additional, non-recited members, elements or method steps. It will be appreciated that the terms "comprising", "comprises" and "comprised of" as used herein comprise the terms "consisting of", "consists" and "consists of". This means that, preferably, the aforementioned terms, such as "comprising", "comprises", "comprised of", "containing", "contains", "contained of", can be replaced by "consisting", "consisting of", "consists".
Throughout this application, the term "about" is used to indicate that a value includes the standard deviation of error for the device or method being employed to determine the value.
As used herein, the terms "% by weight", "wt%", "weight percentage", or "percentage by weight" are used interchangeably.
The recitation of numerical ranges by endpoints includes all integer numbers and, where appropriate, fractions subsumed within that range (e.g. 1 to 5 can include 1, 2, 3, 4 when referring to, for example, a number of elements, and can also include 1.5, 2, 2.75 and 30 3.80, when referring to, for example, measurements). The recitation of end points also includes the end point values themselves (e.g. from 1.0 to 5.0 includes both 1.0 and 5.0). Any numerical range recited herein is intended to include all sub-ranges subsumed therein.
All references cited in the present specification are hereby incorporated by reference in their entirety. In particular, the teachings of all references herein specifically referred to are incorporated by reference.
Unless otherwise defined, all terms used in disclosing the invention, including technical and scientific terms, have the meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. By means of further guidance, term definitions are included to better appreciate the teaching of the present invention.
Throughout this application, different aspects of the invention are defined in more detail. Each aspect so defined may be combined with any other aspect or aspects unless clearly indicated to the contrary. In particular, any feature indicated as being preferred or advantageous may be combined with any other feature or features indicated as being preferred or advantageous. Although the preferred embodiments of the invention have been disclosed for illustrative purpose, those skilled in the art will appreciate that various modifications, additions or substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
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