PRIORITY APPLICATION DETAILS

[0001] The present application claims the priority from the Indian patent application number 202221060433 dated October 21, 2022, having a title as - A DUAL SIDE COMPOSITE COMPONENT AND USE THEREOF.

TECHNICAL FIELD

[0002] The present invention generally relates to assemblies enabling the fixing of doors and shutters and home decoration, in particular to an assembly structure of a door with an improved door frame assembly.

BACKGROUND

[0003] The background information herein below relates to the present disclosure but is not necessarily prior art.

[0004] Conventionally, there are many types of doors used in daily life for different purposes including security doors, home doors etc. The door acts as an isolation space or a barrier at the entrance of a building or a room to be accessed. The mounting of doors in a building or for a house is a relatively time consuming and skilled task requiring specialist such as carpenters. The process of mounting of doors requires various different parts like frames, architrave and door jambs constituting a door assembly to be individually manufactured and used for installation of doors. Typically, the door components are made on site where required and usually require various adjustments to fit the particular door opening and the door to be hung therein, due to tolerances in the formation of door openings, especially in the thickness of the wall around the door opening and variations in the dimensions of doors themselves.

[0005] An assembly structure for an assembled door by improving the door and the door frame into an assembled structure ensuring that the door and the door frame are assembled on site and matches the door opening, ensuring service life and replacements to door decorations is provided. The original door that is assembled in the factory and cannot be adjusted in size is improved to an assembled door that can be assembled on site according to the size of the door opening, so that the door frame can be installed according to the size of the door opening, and the assembled door can also be installed according to the size of the door frame to ensure the door and the door frame.

[0006] For example, a patent application WO1997007313 published by PCT discloses about an assembly which attaches to a support structure such as a wall and which when attached to said structure is capable of supporting a door; the assembly comprising a first profiled member at least a part of which abuts at least one face of said support structure about an opening formed in said structure, a second profiled member at least a part of which abuts at least an opposite face of said support structure about said opening and which includes an abutment member which overlaps or engages within said opening a corresponding abutment member on said first member such that said first and second members are placed in an opposing relationship; whereupon, when said abutment member on said second member overlaps or engages said abutment member on said first member, said first and second members in conjunction with a second abutment member on said second member together form a door jamb which supports said door an architrave assembly formed by said second member of each profiled member forming said architraves. [0007] Another example is a Canadian Patent Application CA1232794 which discloses a door assembly architrave structure. This state of the art provides a method of constructing metallic architrave. The present state of the art discloses a method which eliminates welding of the post and head sections, while providing tight, mitered joints which maintain initial tightness and alignment, as well as maintaining such tightness and alignment, notwithstanding the environment of an elevator cab, which includes intermittent movement and vibration, rugged frames or brackets art constructed for the architrave corners, and the post and head sections of the architrave are formed into a configuration having an elongated recess sized to snugly receive a leg of a frame or bracket. The frames back the miter joints, and they provide anchor support for attaching flanges formed integrally with the post and head sections.

[0008] Another example is provided in a UK patent application GB2455859 which discloses different construction of architraves to be incorporated into the door assembly. Specifically, where a number of identical doors are used during the door installation process, dimensional inconsistencies between individual doors mean that time consuming adjustments need to be made to the door frames during hanging of the doors which also affects the lifespan of the door assembly due to excessive abrasion. Additionally, the decoration on the door cannot be replaced afterwards as this may require the replacement of the whole door. The decorative trim around the doors that covers the seam between jamb and the wall known as an architrave also has a strong impact on the overall style, appearance, and proportion of the door opening and conceals the gap between the door jamb and the rough door opening and also helps to hold the frame in the opening. This type of architrave is installed individually requiring more time and providing no changes in decoration of the surface of architrave if needed afterwards. Such a type of door assembly adjustment is time consuming and usually involves planning or cutting of the frame components as per requirements.

[0009] The door and the door frame made on site by a skilled carpenter requires much more time to install and the size cannot be changed after installation is completed. Also, the skill level of worker such as carpenter makes a large difference in mounting precision of the door assembly also affecting the service life of the door frame.

[0010] To overcome all the disadvantages mentioned above and to provide a faster, more reliable door assembly with no dimensional inconsistencies whatsoever a multi-piece door assembly structure consisting of a door shutter, door frame, jambs with two side architraves on a whole is manufactured in a factory as a single unit and according to requirement is installed which provides a more stronger and durable door structure as claimed in the present disclosure provided below.

SUMMARY

[0011] Embodiments of the present claimed subject matter present technological improvements as solutions to one or more of the above- mentioned technical problems.

[0012] The present subject matter relating to a factory-made dual side composite component used for a door frame and/or window frame thereof. The composite component may be a composite wooden component or all types of composite fiber board component, composite wood fiber component, composite plywood component, composite wood plastic component and/ or composite wood polymer component. In general meaning, whenever, the term "composite component" is referred in the present specification, the term can be referred alternatively as anyone or combination of more than one component listed above. Further, it is to be understood that this application is not limited to the particular model or system described, as there can be multiple possible embodiments which are not expressly illustrated in the present disclosure of the claimed subject matter. It is also to be understood that the terminology used in the description is for the purpose of describing the implementations or versions or embodiments only and is not intended to limit the scope of the present claimed subject matter.

[0013] This summary is provided to introduce aspects related to a factory- made dual side composite component used for a door frame and/ or window frame and method thereof. This summary is not intended to identify essential features of the claimed subject matter nor is it intended for use in determining or limiting the scope of the present subject matter.

[0014] In one embodiment, a factory -made dual side composite component is provided. The composite component is provided for used as a door frame and/or window frame. The composite component includes a base frame having two long members and one short member arranged in a manner to define an internal cavity, wherein the each of the long member having a decorated surface, one or more non-decorated surfaces and at least two openings for fixing the short member with each of the long members with fastening mechanism such as glue or any other fastening agent, and wherein the short member having a decorated surface, one or more non-decorated surface and at least two openings for fixing the short member with each of the long members with fastening mechanism such as glue or any other fastening agent. The base frame is having an outer non-decorated surface which is fixed with a perfected or finished wall and inner partially decorated surface on one edge and inner partially non-decorated surface in the middle, and wherein another edge having a slot.

[0015] The composite component further includes at least two longer covering elements and a shorter covering element, both are having right-angle in shape. Each of the longer covering element, having an outer factory decorated surface and inner non-decorated surfaces, is arranged in such a manner that it is slide to glued on the inner partially non-decorated surfaces of the base frame. Further, the shorter covering element, having a decorated surface and nondecorated surface, is arranged in such a manner that it is slide to glued on the top inner partially non-decorated surfaces of the base frame.

[0016] The composite component further includes at least two longer composite component rebates and one shorter composite component rebate. Each of the rebates are rectangular in shape with two wide surfaces and two narrow surfaces. One wide surface and the one narrow surface of the rebates are factory decorated surface. Another narrow surface having a longitudinal groove in the center and the inner wide surface is a decorated surface having a slot adjacent to edge of the groove.

[0017] The composite component further includes one or more gaskets which may rubber gasket or another type of gasket made up of any other material widely used in the industry. The gasket is arranged to be fitted into the groove of each of the composite component rebates. Further, the composite component provides that each of the longer covering elements is slidably fitted on the outer surface of the base frame with the fastening mechanism and/ or any other fastening agents, and the shorter covering element slidably fitted on the top outer surfaces of the base frame with the fastening mechanism. Further, each of the rebates are fitted on the outer surface of the base frame with the fastening mechanism.

[0018] In another embodiment, a factory-made dual side composite component used for a door frame is provided. The composite component includes a base frame having two long members and one short member connected with glue and/ or any other fastening mechanism on each edge of the long members and short member to define an internal cavity. The base frame is arranged to be fitted on a perfected wall with the fastening mechanism such as anchors, anchor fastener, nails, glue or fixing screws or any other fastening agent.

[0019] The composite component further includes at least two longer covering elements which are configured to slidably assemble on the outer surface of the base frame along with each of the vertical side of the perfected wall or finished wall to accommodate the length of the perfected wall and to be fitted with the help of fastening mechanism or with some other fastening agents. The composite component further includes one shorter covering element which is configured to slidably assemble on the upper top outer surface of the base frame along with upper side of the perfected wall to accommodate the width of the perfected wall or finished wall and to be fitted with the help of fastening mechanism or with some other fastening agents.

[0020] Further, the composite component includes at least two longer composite component rebates which are configured to slidably fit each of the longer composite component rebates on the inner surfaces of the base frame approximately in the center region so that slotted side of the rebates abutting the decorated surface of the base frame. The composite component includes one shorter composite component rebate which is configured to slidably fit on the inner upper surface of the base frame, approximately in the center region, so that slotted side of the rebate abutting the upper decorated surface of the base frame.

[0021] In another embodiment, each of the longer covering elements and the shorter covering element are different types of architraves with or without door jamb made up of one or different types of composite component.

[0022] In another embodiment, a method of fitting a factory-made door frame made up of dual side composite component is provided. The method includes cutting, if required, at least two long members of a base frame according to the height of a perfected wall from the factory-made composite component. The method further includes cutting one short member of the base frame according to the width of the perfected wall made for a door installation, and joining, through the means of fastening mechanism, two long members of a base frame with the edges of the short member of the base frame to make the base frame for the door installation. Further, the method includes fixing the assembled base frame on the outer surface adjacent to the perfected wall or finished wall through the means of fasting mechanism while keeping a decorated side of the base frame facing outside.

[0023] The method includes cutting at least two longer covering elements according to the height of the base frame and cutting a shorter covering element according to the width of the base frame. Further, the method includes applying glue or any other fastening agent on non-decorated surfaces of inner surface of the base frame and, applying glue or any other fastening agent on inner surfaces of each of the longer covering elements. The method includes applying glue or any other fastening agent on inner surface of the shorter covering element, and slidably fitting each of the longer covering elements and the shorter covering element onto the perfected wall, wherein the step of fitting the shorter covering element onto the perfected wall in such a manner that the shorter covering element hold and cover the top-front side of the perfected wall as well as inner upper side of the base frame. And, wherein the step of fitting each of the longer covering elements onto the perfected wall in such a manner that the each of the longer covering elements hold and cover the side -front of the perfected wall as well as inner side of the base frame.

[0024] Further, the method includes cutting at least two longer composite component rebates according to the height of the base frame, and cutting a shorter composite component rebate according to the width of the base frame. Further, the method includes fitting one or more gaskets into one or more longitudinal groove on each of the longer composite component rebates, and the shorter composite component rebate resulting into a configuration for the door installation. The gasket may a rubber gasket or any other type of gasket made up of any other material widely used in the industry. Further, the method includes applying glue or any other fastening agent on the inner surfaces of the longer composite component rebates and the shorter composite component rebate, and slidably fitting each of the longer composite component rebates on the inner surfaces of the base frame, approximately in the center region, so that slotted side of the rebates abutting the decorated surface of the base frame. Further, the method includes slidably fitting the shorter composite component rebate on the inner upper surface of the base frame approximately in the center region so that slotted side of the rebate abutting the upper decorated surface of the base frame.

BRIEF DESCRIPTION OF ACCOMPANYING DRAWING

[0025] The foregoing detailed description of embodiments is better understood when read in conjunction with the appended drawings. For the purpose of illustrating the disclosure, there is shown in the present document example constructions of the disclosure; however, the disclosure is not limited to the specific system or method disclosed in the document and the drawings.

[0026] The present disclosure is described in detail with reference to the accompanying figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The same numbers are used throughout the drawings to refer various features of the present subject matter.

[0027] Figure 1A illustrates a profile of door frame made up of the dual side composite component, in accordance with an embodiment of the present disclosure.

[0028] Figure IB illustrates a side view of the door frame made up of the dual side composite component, in accordance with an embodiment of the present disclosure.

[0029] Figure 2A illustrates an isometric view from the back of the short member of a base frame of the door, in accordance with an embodiment of the present disclosure. [0030] Figure 2AA illustrates an isometric view from the front of the short member of a base frame of the door, in accordance with an embodiment of the present disclosure.

[0031] Figure 2B illustrates an isometric view from the front with decorative and non-decorative surface of the one of the long members of a base frame of the door, in accordance with an embodiment of the present disclosure.

[0032] Figure 2C illustrates an isometric view from the back with decorative and non-decorative surface of the one of the long members of a base frame of the door, in accordance with an embodiment of the present disclosure.

[0033] Figure 2D illustrates an isometric view from the front of the complete base frame of the door, in accordance with an embodiment of the present disclosure.

[0034] Figure 2E illustrates an isometric view from the back of the complete base frame of the door, in accordance with an embodiment of the present disclosure.

[0035] Figure 3A illustrates an isometric view from the front of the shorter covering element of the door, in accordance with an embodiment of the present disclosure.

[0036] Figure 3B illustrates an isometric view from the front with decorative and non-decorative surface of the one of the two longer covering elements of the door, in accordance with an embodiment of the present disclosure.

[0037] Figure 3C illustrates an isometric view from the back with decorative and non-decorative surface of the one of the two longer covering elements of the door, in accordance with an embodiment of the present disclosure. [0038] Figure 4A illustrates an isometric view from the front & back of the shorter composite component rebate, in accordance with an embodiment of the present disclosure.

[0039] Figure 4B illustrates an isometric view from the front with decorative surface in front of the one of the two longer composite component rebates, in accordance with an embodiment of the present disclosure.

[0040] Figure 4C illustrates an isometric view from the back with decorative and non-decorative surface in front of the one of the two longer composite component rebates, in accordance with an embodiment of the present disclosure.

[0041] Figure 5 illustrates an exploded view of the complete assembled door with the door frame made up of the dual side composite component, in accordance with an embodiment of the present disclosure.

[0042] In the above accompanying drawings, a non-underlined number relates to an item identified by a line linking the non-underlined number to the item. When a number is non-underlined and accompanied by an associated arrow, the non-underlined number is used to identify a general item at which the arrow is pointing.

DETAILED DESCRIPTION

[0043] Some embodiments of this disclosure, illustrating all its features, will now be discussed in detail. The words "comprising," "having," "containing," and "including," and other forms thereof, are intended to be equivalent in meaning and be open ended in that an item or items following any one of these words is not meant to be an exhaustive listing of such item or items, or meant to be limited to only the listed item or items. It must also be noted that as used herein and in the appended claims, the singular forms "a," "an," and "the" include plural references unless the context clearly dictates otherwise. Although a factory-made dual side composite component used for a door frame and method of manufacturing thereof, similar or equivalent to those described herein can be used in the practice or testing of embodiments of the present disclosure, the exemplary, a factory-made dual side composite component used for a door frame and method of manufacturing thereof is now described.

[0044] Various modifications to the embodiment will be readily apparent to those skilled in the art and the generic principles herein may be applied to other embodiments. For example, although the present disclosure of the claimed subject matter will be described in the context of a factory-made dual side composite component used for a door frame and method of manufacturing thereof, one of ordinary skill in the art will readily recognize a factory -made dual side composite component used for a door frame and/ or window frame and method of manufacturing thereof can be utilized in any situation. Thus, the present disclosure is not intended to be limited to the embodiments illustrated but is to be accorded the widest scope consistent with the principles and features described herein.

[0045] In one embodiment, a method of fitting a factory-made door frame components made up of dual side composite component is provided. The method includes cutting, if required, at least two long members of a base frame according to the height of a perfected wall from the factory-made composite component. The method further includes cutting one short member of the base frame according to the width of the perfected wall made for a door installation, and joining, through the means of fastening mechanism, two long members of a base frame with the edges of the short member of the base frame to make the base frame for the door installation. Further, the method includes fixing the assembled base frame on the outer surface adjacent to the perfected wall or finished wall through the means of fasting mechanism while keeping a decorated side of the base frame facing outside. The method further includes cutting at least two longer covering elements according to the height of the base frame and cutting a shorter covering element according to the width of the base frame. Further, the method includes applying glue or any other fastening on non-decorated surfaces of inner surface of the base frame and, applying glue or any other fastening on inner surfaces of each of the longer covering elements. The method includes applying glue or any other fastening on inner surface of the shorter covering element, and slidably fitting each of the longer covering elements and the shorter covering element onto the base frame, wherein the step of fitting the shorter covering element onto the base frame in such a manner that the shorter covering element hold and cover the top-front side of the perfected wall as well as inner upper side of the base frame. And, wherein the step of fitting each of the longer covering elements onto the base frame in such a manner that the each of the longer covering elements hold and cover the side-front of the perfected wall as well as inner side of the base frame. Further, the method includes cutting at least two longer composite component rebates according to the height of the base frame, and cutting a shorter composite component rebate according to the width of the base frame. Further, the method includes fitting one or more gaskets into one or more longitudinal groove on each of the longer composite component rebates, and the shorter composite component rebate resulting into a configuration for the door installation. The method further includes applying glue or any other fastening on the inner surfaces of longer composite component rebates and the shorter composite component rebate, and slidably fitting each of the longer composite component rebates on the inner surfaces of the base frame, approximately in the center region, so that slotted side of the rebates abutting the decorated surface of the base frame. Further, the method includes slidably fitting the shorter composite component rebate on the inner upper surface of the base frame approximately in the center region so that slotted side of the rebate abutting the upper decorated surface of the base frame.

[0046] In another embodiment, a factory-made composite component is disclosed. The dual side composite component is provided for use as a door frame and/ or window frame. The composite component includes a base frame having two long members and one short member connected with glue and/ or any other fastening mechanism on each edge of the long members and short member to defining an internal cavity. The base frame is arranged to be fitted on a perfected wall through the means of fastening mechanism such as anchors, anchor fastener, nails, glue or fixing screws or any other fastening agent. Further, the composite component further includes at least two longer covering elements which are configured to slidably assemble on the outer surface of the base frame along with each of the vertical side of the perfected wall or finished wall to accommodate the length of the perfected wall and to be fitted through the means of fastening mechanism such as anchors, anchor fastener, nails, glue or fixing screws or any other fastening agents. The composite component further includes one shorter covering element which is configured to slidably assemble on the upper top outer surface of the base frame along with upper side of the perfected wall to accommodate the width of the perfected wall or finished wall and to be fitted through the means of fastening mechanism such as anchors, anchor fastener, nails, glue or fixing screws or any other fastening agents. Furthermore, the composite component includes at least two longer composite component rebates which are configured to slidably fit each of the longer composite component rebates on the inner surfaces of the base frame approximately in the center region so that slotted side of the rebates abutting the decorated surface of the base frame. The composite component includes one shorter composite component rebate which is configured to slidably fit on the inner upper surface of the base frame, approximately in the center region, so that slotted side of the rebate abutting the upper decorated surface of the base frame.

[0047] In another embodiment, each of the longer covering elements and the shorter covering element are different types of architraves with or without door jamb made up of one or different types of dual side composite component.

[0048] In another embodiment, a factory -made dual side composite component is provided. The composite component is provided for use as a door frame and/or window frame. The composite component includes a base frame having two long members and one short member arranged in a manner to define an internal cavity, wherein each of the long member having a decorated surface, one or more non-decorated surfaces and at least two openings for fixing the short member with each of the long members through the means of fastening mechanism such as glue or any other fastening agent, and wherein the short member having a decorated surface, one or more non-decorated surfaces and at least two openings for fixing the short member with each of the long members through the means of fastening mechanism such as glue or any other fastening agent. The base frame is having an outer non-decorated surface which is fixed with a perfected or finished wall and inner partially decorated surface on one edge and inner partially non-decorated surface in the middle, and wherein another edge having a slot. Further, the composite component includes at least two longer covering elements and a shorter covering element, both are having right-angle in shape. Each of the longer covering element, having an outer factory decorated surface and inner non-decorated surfaces, is arranged in such a manner that it is slide to fit through the means of glue or any other fastening agent on the inner partially non-decorated surfaces of the base frame. Further, the shorter covering element, having a decorated surface and non-decorated surface, is arranged in such a manner that it is slide to fit through the means of glue or any other fastening agent on the top inner partially non-decorated surfaces of the base frame. Furthermore, the composite component further includes at least two longer composite component rebates and one shorter composite component rebate. Each of the rebates are rectangular in shape with two wide surfaces and two narrow surfaces. One wide surface and both the narrow surfaces of the rebates are factory decorated surface. Another narrow surface having a longitudinal groove in the center and the inner wide surface is a decorated surface having a slot adjacent to edge of the groove. Furthermore, the composite component further includes one or more rubber gaskets. The rubber gasket is arranged to be fitted into the groove of each of the composite component rebates. Further, the composite component provides that each of the longer covering elements is slidably fitted on the outer surface of the base frame through the means of fastening mechanism and/ or any other fastening agents, and the shorter covering element slidably fitted on the top outer surfaces of the base frame through the means of fastening mechanism and/or any other fastening agents. Further, each of the rebates are fitted on the outer surface of the base frame through the means of fastening mechanism and/ or any other fastening agents.

[0049] In the present embodiment, the decorated surfaces of the long members, and a short member of the base frame are laminated or veneered or decorated with leading industrially viable solution.

[0050] In the present embodiment, the decorated surfaces of each of the longer covering elements, and a shorter covering element are laminated or veneered or decorated with leading industrially viable solution.

[0051] In the present embodiment, the decorated surfaces of each of the rebates, including longer composite component rebates and shorter composite component rebate are laminated or veneered or decorated with leading industrially viable solution.

[0052] In another embodiment, at least two or more longer covering elements and a shorter covering element are different types of architraves with or without door jamb(s).

[0053] In another embodiment, each of the longer covering elements and the shorter covering element are slidable on the vertical and horizonal side of the base frame so that the installation of the door can be customized according to the length and width of the perfected wall or finished wall.

[0054] In another embodiment, upon slidably fitting each of the rebates, a space is provided in front of gasket for configuring or installing the door shutter on the base frame. [0055] Figure 1A illustrates a profile of door frame made up of the dual side composite component, in accordance with an embodiment of the present disclosure.

[0056] In an embodiment, the profile of door frame 100 is provided. The profile of door frame illustrates a base frame 200. The base frame 200 having at least two long members 201 (201A, 201B) and one short member 205 arranged in a manner to define an internal cavity. The base frame 200 is connected with a short covering element 303 which can also be referred as front covering element. The base frame 200 is connected with longer covering element(s) 301 (301A, 301B). The base frame 200, short covering element 303 and longer covering elements 301 having a decorated outer surface 110, such as laminated or veneered or decorated with leading industrially viable solution. Further, the base frame 200, short covering element 303 and longer covering elements 301 also have a decorated surfaces such as PVC edge banding 120.

[0057] Figure IB illustrates a side view 100 of the door frame made up of the dual side composite component, in accordance with an embodiment of the present disclosure. The base frame 200 and the composite component rebate are arranged at the right angle, i.e., 90-degree angle between them. The 90- degree angle is indicated by 104 in Figure IB and 102 indicate the right angle between the base frame 200 and the rebate 400. Further, the covering element(s) 300 and the composite component rebate are also arranged at the right angle, i.e., 90-degree angle between them. The 90-degree angle between them is indicated by 105 in Figure IB.

[0058] Figure 2A illustrates an isometric view from the back of the short member 205 of a base frame 200 of the door and Figure 2AA illustrates an isometric view from the front of the short member 205 of a base frame 200 of the door, in accordance with an embodiment of the present disclosure.

[0059] The short member 205 is having a decorated surface 204, non-decorated surface 202, 206, 208 and at least two openings 210A and 210B (not shown in figure) for fixing the short member 205 with each of the long members (not shown in figure) with fastening mechanism. The non-decorated surface 206 of the short member 205 is having a slot (206 B). Further, the decorated surface 204 can be laminated or veneered or decorated with leading industrially viable solution.

[0060] Figure 2B illustrates an isometric view with decorative surface and non- decorative surface of the one of the long members 201 A of a base frame 200 of the door, in accordance with an embodiment of the present disclosure.

[0061] The long member 201A is having a decorated surface 204 and a nondecorated surface 206 and at least two openings 210A and 210B for fixing the long member 201 A with the short member (not shown in figure). The nondecorated surface 206 of the long member 201A is having a slot 206B. The decorated surface 204 can be laminated or veneered or decorated with leading industrially viable solution.

[0062] Figure 2C illustrates an isometric view with decorative surface and non- decorative surface of the one of the long members 201B of a base frame 200 of the door, in accordance with an embodiment of the present disclosure. The long member 201B is having a decorated surface 204 and non-decorated surfaces 202, 208 and at least two openings 210 A and 210B for fixing the long member 201B with the short member (not shown in figure). [0063] Figure 2D illustrates a front view of the complete base frame 200 of the door and Figure 2E illustrates a back view of the complete base frame 200 of the door, in accordance with an embodiment of the present disclosure.

[0064] The base frame 200 is having at least two long members 201 A, 201B and one short member 205 arranged in a manner to define an internal cavity. Each of the long member 201A, 201B is having a decorated surface 204; and nondecorated surfaces 202, 206, 208 and at least two openings 210A, 210B (not shown in figure) for fixing the long members with the short member to form a complete base frame 200. The complete base frame 200 having a slot 206B (not shown in figure) on short member of the base frame 200 and another slot 206B on either side of the long member of the base frame 200.

[0065] Figure 3A illustrates an isometric view of a shorter covering element 303 of the door, in accordance with an embodiment of the present disclosure.

[0066] The shorter covering element 303 is right angle in shape and having a decorated surface 302 and non-decorated surfaces 304A and 304B (not shown in figure) is arranged in such a manner that it is slide to fit through the means of glue on the top inner partially non-decorated surfaces (206 B) (not shown in figure) of the base frame 200. Further, the shorter covering element 303 which is having a decorated surface 302 and non-decorated surface 304A and 304B is arranged in such a manner that it is slide to fit through the means of glue on the top inner partially non-decorated surfaces (206 B) (not shown in figure) of the base frame 200. Further, the shorter covering element 303 may be a different type of architraves with or without door jamb. Further, the shorter covering element 303 can be slidable on the horizontal side of the base frame 200 so that the installation of the door can be customized according to the width of the perfected wall 500. Furthermore, the decorated surface 302 of the shorter covering element 303 may be laminated or veneered or decorated with leading industrially viable solution.

[0067] Figure 3B illustrates an isometric view with decorative surface and non- decorative surface of 301A and Figure 3C illustrates isometric view with decorative surface and non-decorative surface of 301B of the one of the two longer covering elements 301A, 301B of the door, in accordance with an embodiment of the present disclosure.

[0068] Each of the longer covering elements 301 A, 301B are right angle in shape and having a decorated surface 302 and non-decorated surfaces 304A, 304B. Further, each of the longer covering element 301A, 301B having the outer factory decorated surface 302 and the inner non-decorated surfaces 304A, 304B is arranged in such a manner that is slide to fit through the means of glue on the inner partially non-decorated surfaces 206B (not shown in figure) of the base frame 200. Further, each of the longer covering elements 301A, 301B are may be a different type of architraves with or without door jamb.

[0069] Further, each of the longer covering elements 301 A, 301B are configured to slidably assemble on the outer surface 206B of the base frame 200 along with each of the vertical side of the perfected wall 500 to accommodate the length of the perfected wall 500 and to be fitted with the help of fastening mechanism or any other fastening agent(s).

[0070] Further, each of the longer covering elements 301A, 301B may be a different type of architraves with or without door jamb. And, each of the longer covering elements 301A, 301B can be slidable on the vertical side of the base frame 200 so that the installation of the door can be customized according to the length of the perfected wall 500. Furthermore, the each of the two longer covering elements 301A, 301B and the shorter covering element 303 are attached in between the perfected wall 500 and the base frame 200 in such a manner to cover any gap in between the perfected wall 500 and the base frame 200. Furthermore, the decorated surface 302 of each of the longer covering elements 301 A, 301B may be laminated or veneered or decorated with leading industrially viable solution.

[0071] Figure 4A illustrates an isometric view of the shorter composite component rebate 405, in accordance with an embodiment of the present disclosure.

[0072] The shorter composite component rebate 405 is rectangular in shape with two wide surfaces and two narrow surfaces, and wherein the one wide surface 402A and the narrow surface 402B and 402C (not shown in figure) is factory decorated surface and one of the narrow surfaces having a longitudinal groove 406 in the center, and the inner wide surface 404 is a non-decorated surface having a slot 410 adjacent to edge of the groove 406.

[0073] Further, the shorter composite component rebate 405 is configured to slidably fit on the inner upper surface of the base frame 200, approximately in the center region, so that slotted side 410 of the rebate 405 abutting the upper decorated surface 204 of the base frame 200. The shorter composite component rebate 405 is fitted on the outer surface 206 of the base frame 200 with the fastening mechanism or any other fastening agent(s). Furthermore, the decorated surfaces 402A, 402B and 402C of the shorter composite component rebate 405 may be laminated or veneered or decorated with leading industrially viable solution. [0074] Figure 4B illustrates an isometric view with decorative surface of 403A and Figure 4C illustrates an isometric view with decorative surface and non- decorative surface of 403B of one of the two longer composite component rebates (403A, 403B), in accordance with an embodiment of the present disclosure.

[0075] Each of the two longer composite component rebates 403A, 403B is rectangular in shape with two wide surfaces and two narrow surfaces. The one wide surface 402A and the narrow surface 402B and 402C (not shown in figure) is factory decorated surface and one of the narrow surfaces having a longitudinal groove 406 in the center. Further, the inner wide surface is a nondecorated surface 404 having a slot 410 adjacent to edge of the groove 406.

[0076] Further, each of the two longer composite component rebates 403A, 403B are configured to slidably fit on the inner surfaces 206 (not shown in figure) of the base frame 200, approximately in the center region, so that slotted side 410 of each of the two longer composite component rebates 403A, 403B abutting the decorated surface 204 of the base frame 200. Further, each of the two longer composite component rebates 403A, 403B are fitted on the outer surface 206 of the base frame 200 with the fastening mechanism or any other fastening agent(s). Furthermore, the decorated surfaces 402 A, 402B, 402C of the rebates 403A, 403B may be laminated or veneered or decorated with leading industrially viable solution.

[0077] Further, each of the composite component rebates 403A, 403B, 405 have a groove 406, where one or more rubber gasket 408 is arranged to be fitted into the groove 406. [0078] Furthermore, upon slidably fitting each of the rebates (403 A, 403B, 405), a space is provided in front of rubber gasket 408 for configuring or installing a door shutter on the base frame 200.

[0079] Figure 5 illustrates an exploded view of the complete assembled door with the door frame made up of the dual side composite component, in accordance with an embodiment of the present disclosure.

[0080] A method of fitting a factory -made door frame made up of dual side composite component 100 can be described while referring to Figure 5. The method of fitting a factory -made door frame made up of dual side composite component 100 includes cutting, if required, at least two long members 201A, 201B (not shown in figure) of a base frame 200 according to the height of a perfected wall or finished wall 500 from the factory-made composite component. The method further includes cutting one short member 205 (not shown in figure) of the base frame 200 according to the width of the perfected wall or finished wall 500 made for a door installation, and joining, with help of nails 620 and/ or glue and/ or with any other fastening mechanism, two long members 201A, 201B of a base frame 200 with the edges of the short member 205 of the base frame 200 to make the base frame 200 for the door installation. The method further includes fixing the assembled base frame 200 on the outer surface adjacent to the perfected wall 500 with fasting mechanism while keeping a decorated side 204 (not shown in figure) of the base frame 200 facing outside.

[0081] Further, the method includes cutting at least two longer covering elements 301A, 301B (not shown in figure) according to the height of the base frame 200, and cutting a shorter covering element 303 (not shown in figure) according to the width of the base frame 200. Further, the method includes applying glue or any other fastening agent(s) on non-decorated inner surfaces 206B (not shown in figure) of the base frame 200. Further, applying glue on inner surfaces 304A, 304B (not shown in figure) of each of the longer covering elements 301 A, 301B (not shown in figure) and further applying glue on inner surface 304 A, 304B (not shown in figure) of the shorter covering element 303.

[0082] The method further includes slidably fitting each of the longer covering elements 301A, 301B and the shorter covering element 303 onto the perfected wall or finished wall 500, wherein the step of fitting the shorter covering element 303 onto the perfected wall 500 in such a manner that the shorter covering element hold and cover the top-front side of the perfected wall 500 as well as inner upper side of the base frame 200. Furthermore, fitting each of the longer covering elements 301A, 301B onto the perfected wall 500 in such a manner that the each of the longer covering elements 301 A, 301 B hold and cover the side-front of the perfected wall 500 as well as inner side of the base frame 200.

[0083] The method further includes cutting at least two or more longer composite component rebates 403A, 403B (not shown in figure) according to the height of the base frame 200. Further, cutting a shorter composite component rebate 405 (not shown in figure) according to the width of the base frame 200. The method further includes fitting one or more gasket 408 (not shown in figure) into one or more longitudinal groove 406 (not shown in figure) on each of the longer composite component rebates 403A, 403B and the shorter composite component rebate 405 which result into a configuration for the door installation. Further, the method includes applying glue or any other fastening agent(s) on the inner surfaces 404 of longer composite component rebates 403A, 403B and the shorter composite component rebate 405. Therefore, slidably fitting each of the longer composite component rebates 403A, 403B on the inner surfaces 206 of the base frame 200, approximately in the center region, so that slotted side 410 of the rebates 403A, 403B abutting the decorated surface 204 of the base frame 200. Similarly, slidably fitting the shorter composite component rebate 405 on the inner upper surface of the base frame 200, approximately in the center region, so that slotted side 410 of the rebate 405 abutting the upper decorated surface 204 of the base frame 200.

[0084] Figure 5 also provides the installation of shutter 610 onto the base frame 200. The shutter 610 is installed by fixing it with base frame 200 with the help of hinges 630.