COMBI STONE SEPARATING MACHINE

Technical Field

The invention relates to a single body combi stone separating machine consisting of a combination of a sieving machine and a stone separating machine.

Background of the Invention

Stone separating machines are used in the process of separating grains of different specific weights from each other. Precise separating can be performed between the grains with different physical properties. While the products with low specific weight rise to the upper layer with the help of air to be given under the sieve plate on which the products are located, the products with higher specific weight remain in the lower layer and on the sieve.

With the movement of the sieve with an angle of inclination, the heavy products climb uphill on the sieve, while the light products move downhill on the slope. In this way, the separating process can be performed in such a way that the grains with specific gravity differences are taken from both ends of the sieve plate. In stone separating machines, heavy grains can be separated from the seed, such as stones, glass, earth, sand, or foreign seeds with different specific weights.

Sieving machines, on the other hand, enable the products to be easily transported in the horizontal plane at high capacity. An electric motor and a body driven by the eccentric system are involved in the constant intermittent feeding of products by assisting eccentric movement with the help of suspenders. It has the feature of self-cleaning by draining the entire product in it. Within short distances, it can be used effectively in the transportation of sensitive products that should not be mixed with other products.

In stone separating machines used today, the system is operated with four or five electric motors, one eccentric motor or two vibro motors giving the necessary movement for the sieving process, two fan motors operating the ventilation system, and one motor used to adjust the sieve angle. The use of a large number of motors negatively affects the initial production cost of the machine and causes the system to become complicated. In the facilities used in the current applications, sieving machines and stone separating machines are in separate positions within the facility. When it is desired to feed the products to the stone separating machine and the sieving machine, there is a need for auxiliary machines to act as transport between the two machines.

Excessive use of transportation machines such as elevators and conveyors creates a negative effect in terms of electricity, time, and cost. In cases where the sieving machine is operated consecutively with the stone separating machine, the sieving machine must be operated at the height of the stone separating machine in order to transfer the product.

This causes excessive space use. In addition, upgrading the sieving machine creates the need for an extra platform and increases the initial production cost and time.

In the literature, the patent application numbered TR 2019 15184 states that "The invention is related to the stone separating machine used in the cleaning process of stone, soil dust or light grain foreign substances in different types of products such as harvested legumes, nuts, and seeds, characterized in that it relates to the product inlet pool, aspirator mechanism, eccentric mechanism and jack mechanism, which was developed to ensure that the stone separating machine operates at a high efficiency and longevity with ease of use."

In the said application, the stone separating machine is disclosed.

Again in the literature, the utility model application numbered TR 2006 03455 states that "The invention is a stone separating and garbage chasers machine for sorting wheat, rice, lentils, chickpeas, and similar grains containing a height adjustment device to bring a certain slope from the bottom to the said machine body, which is positioned in the casing space formed on the machine body, and it relates to at least one lower registry bearing formed on the said lower registry and containing a slope, a spring that continuously pulls the said lower registry towards itself."

A stone separating machine is also included in the said application.

For the reasons mentioned above, a new combi stone separating machine is needed.

Description of Invention

Based on this position of the art, the object of the invention is to provide a new combi stone separating machine that eliminates the current disadvantages.

Another object of the invention is to create a compact structure by combining the sieving machine and the stone separating machine on a single body.

Another object of the invention is to present a structure that can completely clean itself.

Another object of the invention is to provide a structure that can perform sieving in different sizes during the linear movement of the products.

Another object of the invention is to provide a structure that can be performed in a modular manner such as dusting, product container removal, and finishing processes as well as the sieving process.

Another object of the invention is to provide a structure that performs air suction from two parts during the feeding of the product to the machine and during the sieving process, in this way, foreign substances such as dust and shell that are mixed with the air during the first pouring process of the product and subsequently mixed with the air during the sieving process can be separated from the main product.

Another object of the invention is to provide a structure that can be adjusted to the desired size with the sieve angle adjustment required for the stone separating sensitivity.

Another object of the invention is to provide a structure that provides the air circulation required in the stone separating section thanks to the aspirator placed under the sieving section, and in addition to this, carries out an additional dusting process in the stone separating section, which is the end of the body.

Another object of the invention is to provide a structure that includes a single eccentric system with the frequency of the stone separating system instead of two separate eccentric systems.

Another object of the invention is to present a structure that can be transferred to the stone separating section and the remaining products can be taken out of the sieving section.

Description of the Figures

Figure - 1 Perspective view of the combi stone separating machine according to the invention Figure - 2 Side section view of the combi stone separating machine according to the invention Figure - 3 Perspective view of the sieving section in the combi stone separating machine according to the invention

Figure - 4 Perspective view of the stone separating section in the combi stone separating machine according to the invention

List of the Reference Numbers

1. Combi Stone Separating Machine

1-1. Sieving Section

1-1-1. Sieve Plate

1-1-2. Ball Tray

1-1-3. First Under-Sieve Outlet Groove

1-1-4. Second Under-Sieve Outlet Groove

1-1-5. Product Outlet Groove of Sieving Section

1-1-6. Over-Sieve Side Outlet Groove

1-2. Product Inlet Air Suction System

1-3. Over-Sieve Air Suction System

1-4. Eccentric System

1-5. Aqueous Band Suspension Plate

1-6. Electric Motor

1-7. Aspirator

1-8. Air Adjustment Valve

1-9. Stone Separating Section

1-9-1. Stone Separating Sieve Plate

1-9-2. Clean Product Outlet Groove

1-9-3. Foreign Substance Outlet Groove

1-9-4. Sack Groove

1-9-5. Angle Adjustment System

1-9-6. Air Suction System

Detailed Description of the Invention

In this detailed description, the novelty of the invention is explained with examples that do not have any limiting effect only for a better understanding of the subject.

The invention is a single body combi stone separating machine (1) consisting of the combination of the sieving machine and the stone separating machine, characterized in that it comprises the sieving section (1 -1 ), which is the place where the products are sieved, the stone separating section (1 -9), which is located on the same body as the said sieving section (1 -1 ) and which is the place where the stone separation process is performed, the sieve plate (1 -1 -1 ) to allow the products to be sieved simultaneously during the transfer process, the product outlet groove of sieving section (1 -1 -5) to feed the product from the said sieving section (1 -1 ) to the stone separating section (1 -9), and the stone separating sieve plate (1 -9-1 ) to separate the product entering the stone separating section (1 -9) from the stones.

Figure - 1 shows the perspective view of the combi stone separating machine (1 ) of the invention.

Figure - 2 illustrates the side section view of the combi stone separating machine (1 ) of the invention.

Figure - 3 shows the perspective view of the sieving section (1 -1 ) of the combi stone separating machine (1 ) of the invention.

Figure - 4 shows the perspective view of the stone separating section (1 -9) in the combi stone separating machine (1 ) of the invention.

The combi stone separating machine (1 ) of the invention includes the sieving section (1 -1 ), which is the place where the products are sieved, the sieve plate (1 -1 -1 ) to allow the products to be sieved simultaneously during the transfer process, the ball tray (1 -1 -2) to help to perform more efficient sieving process by cleaning the clogged sieves thanks to the rubber balls therein, the first under-sieve outlet groove (1 -1 -3) to take out the products remaining under the first sieve, the second under-sieve outlet groove (1 -1 -4) to discharge the products over the sieve from the product outlet groove of sieving section (1 -1 -5) to the stone separating section (1 -9), the product outlet groove of sieving section (1 -1 -5) to feed the product entering the stone separating section (1 -9) to the stone separating sieve plate (1 -9-1 ), the over-sieve side outlet groove (1 -1 -6) to take out the last product remaining over the second sieve plate (1 -1 -1 ) from the side by keeping it open, the product inlet air suction system (1 -2) to clean the dust and shells that are mixed with the air in the first pouring through the ventilation pipes on both sides by removing them from the system by activating the air suction system while the product is fed, the over-sieve air suction system (1 -3) to provide an additional air suction by being positioned on the upper side of the said sieving section (1 -1 ), the eccentric system (1 -4) that moves the body of the said sieving section (1 -1 ) on the suspender and, with this movement, allows the product to move on the sieve plates (1 -1 -1 ) in different pore sizes if desired or in the same pore sizes if desired, the aqueous band suspension plate (1 -5), which is the place where the sieving section (1 -1 ) is suspended, the electric motor (1 -6) to drive the said eccentric system, the aspirator (1 -7) to allow the air to pass through the air adjustment valves (1 -8) and penetrate the product under the stone separating sieve plate (1 -9-1 ) in the stone separating section (1 - 9), the air adjustment valve (1 -8) to allow focused ventilation to the section where the product is poured, the stone separating section (1 -9) which is the place where the stone separation process is performed, the stone separating sieve plate (1 -9-1 ) which is the place where the product entering the stone separating section (1 -9) are fed from the product outlet groove of sieving section (1 -1 -5) and which provides the separation of the stones, the clean product outlet groove (1 -9-2) which is the place where the cleaned product exits, the foreign substance outlet groove (1 -9-3), which is the place where the substances such as stone, glass and soil exit, the sack groove (1 -9-4) that is located at the outlet of the stone separating section (1 -9) and collects the product by attaching the sack with the sharp-tipped apparatus on its sides, the angle adjustment system (1 -9-5), which is located just above the foreign substance outlet groove (1 -9-3) and provides the angle adjustment to ensure the precision of the sieving required by the stone separating system thanks to the threaded rods and nuts, and the air suction system (1 -9-6) to separate foreign substances such as dust and stems that will be mixed with the air during the stone separating process from the system.

The invention relates to a single body combi stone separating machine (1 ) consisting of a combination of a sieving machine and a stone separating machine. In the sieving section (1 - 1 ), the part carried on the product is made of a sieve plate (1 -1 -1 ). In this way, the sieving section (1 -1 ) can perform the sieving process while transferring.

The final product subjected to the sieving process enters the stone separating section (1 -9) by being transferred from the outlet of the sieving section (1 -1 ), where it is subjected to the stone separating process.

The product obtained after harvest contains foreign substances such as soil, dust, stone, and stalk. The said combi stone separating machine (1 ) separates dust, shell, and other foreign substances from the product in which the foreign substances are mixed and obtains a clean product as the final product. The product, which is mixed together, is fed to the combi stone separating machine (1 ) from the product inlet air suction system (1 -2) on the sieving section (1 -1 ).

During the feeding of the product, the air suction system is activated and the dust and shells that are mixed with the air in the first pouring are removed from the system through the ventilation pipes on both sides of the product inlet air suction system (1 -2). Then, the product starts to move on the sieve plate (1 -1 -1 ) in the sieving section (1 -1 ).

This movement is formed by the eccentric system (1 -4) driven by the electric motor (1 -6). The sieving section (1 -1 ) is connected to the eccentric system (1 -4) and suspended on the aqueous band suspension plates (1 -5).

With the movement of the eccentric system (1 -4), the body of the sieving section (1 -1 ) moves on the suspender. With this movement, the product starts to move on sieve plates (1 -1 -1 ) in different pore sizes if desired and on the same pore sizes if desired.

By using sieve plates (1 -1 -1 ) with different pore sizes, dusting, coarse product separating and sizing can be performed in the sieving section (1 -1 ). Meanwhile, the rubber balls in the ball tray (1 -1 -2) under the sieve plate (1 -1 -1 ) help to achieve a more efficient sieving process by cleaning the clogged sieves.

Two different types of sieves can be used in the sieving section (1 -1 ). Thus, the products below the first sieve are taken out of the first under-sieve outlet groove (1 -1 -3), while the remaining product continues to move on the second sieve. On the second sieve plate (1 -1 -1 ), output diversification can be made for the discharge of the product. Optionally, the final product remaining on the second sieve plate (1 -1 -1 ) can be taken out from the side by keeping the over-sieve side outlet groove (1 -1 -6) open and the products under the sieve can be fed to the stone separating section (1 -9).

If the opposite is preferred, the over-sieve side outlet groove (1 -1 -6) is closed with a flange to remove the flange that prevents the product from flowing forward. At the same time, the second under-sieve outlet groove (1 -1 -4) that provides the outlet of the product under the sieve is opened, and the products on the sieve are discharged from the product outlet groove of sieving section (1 -1 -5) to the stone separating section (1 -9).

The product entering the stone separating section (1 -9) is fed from the product outlet groove of sieving section (1 -1 -5) on the stone separating sieve plate (1 -9-1 ). The stone separating section (1 -9) is connected to the sieving section (1 -1 ) with bolts and made into a single body.

With the movement of the said eccentric system (1 -4), the stone separating section (1 -9) also moves, while the air supplied by the aspirator (1 -7) passes through the air adjustment valves (1 -8) and penetrates the product under the stone separating sieve plate (1 -9-1 ) in the stone separating section.

With the addition of air adjustment valves (1 -8), focused ventilation can be made to the area where the product is poured, and air can be adjusted in a way that it is perpendicular to the stone separating sieve plate (1 -9-1 ) in varying angle settings. While the air increases the products with low specific gravity to higher layers, substances such as stone, glass, and soil with higher specific gravity are closer to the stone separating sieve plate (1 -9-1 ) by staying in the lower layers.

Thus, while the products with high specific gravity with the movement of the sieve plate are climbing uphill on the sloping stone separating sieve plate (1 -9-1 ), the main product with low specific gravity is moving downhill with the stone separating sieve plate (1 -9-1 ) due to its remaining in the upper layer. In this way, while substances such as stone, glass, and soil are obtained from the foreign substance outlet groove (1 -9-3) of the stone separating sieve plate (1 -9-1 ), the clean product is finally obtained from the clean product outlet groove (1 -9-2). Thanks to the screws and nuts in the angle adjustment system (1 -9-5) just above the foreign substance outlet groove (1 -9-3), angle adjustment can be made to ensure the sieving precision required by the stone separating system.

The sack groove (1 -9-4) at the outlet of the stone separating section (1 -9) allows the product to be collected by attaching the sack with the sharp-tipped apparatus on the sides. The air suction system (1 -9-6) separates foreign substances such as dust and stems, which will be mixed into the air during the separating process. The product, which has been processed in a single machine instead of two machines, is obtained as a clean product free from stone, dust, and foreign substances as the final product by going through the sieving and stone separating processes.